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4

Instructional Leafl et 

IL03901003E

Effective May 2011

DS7 series soft start controllers, Frame 1 (4–12A) 

  
  

EATON CORPORATION

 www.eaton.com

Control wiring

A minimum of 18 AWG should be used between the control power 
source and the soft start controller terminals.

Terminal connections are to be secured to a torque value of 
10.62 lb-in.  

Control wiring is connected to the DS7 soft start controller on the 
front of the unit. Use the wiring diagrams in 

Figure 3

Figure 4

, and 

the sizing/torque information in 

Table 9

 as guides.

TOR

+A1

–A2

13

14

24 Vac/Vdc, 110/230 Vac

+U

s

(+) U

s

(–) U

s

Q1

Direct start control wiring without soft stop

Figure 3. 

Direct start control wiring with soft stop

Figure 4. 

u-Start

U

t

13 –A2

TOR

(Top of Ramp)

t-Start

t-Stop

13 –A2

TOR

Start and stop ramp functions

Figure 5. 

Terminal designations

Table 8. 

Terminal

Description

–U

s

Control ground or circuit common

+U

s

Power of AC load

–A2

Common with –U

s

+A1

Run command

13

Top of ramp contacts—NO

DS7 terminal control block wiring

Table 9. 

Name

Block 
Designation

Input

Connections

Circuit 
common

–U

s

Common

Control ground or 
circuit common

Power

+U

s

24 Vac/Vdc/120–230 Vac 
maintained

Plus DC power or 
AC load

–A2

–A2

Control power common

Common with –U

s

+A1

+A1

24 Vac/Vdc/120–230 Vac 
maintained

Run command

Relay

13

NO contact rated at 250 Vac, 
3A resistive, 1A inductive

Top of ramp signal—
in bypass

Control power requirements

The AC control power for your DS7 soft start controller must meet or 
exceed the following requirements:

Minimum supply current: 

• 

20 mA

• 

30 mA (with optional fan)

• 

100 mA (with optional fan, in bypass)

• 

Peak current requirement = 250 mA for 50 ms

• 

TOR

+A1

–A2

13

24 Vac/Vdc, 110/230 Vdc

+U

s

(+) U

s

(–) U

s

Q1

S3

Summary of Contents for DS7 Series

Page 1: ...specifications set forth by UL 508 IEC 60947 4 2 CE C Tick and CSA This leaflet covers basic installation and setup No publication can take into account every possible situation If you require further...

Page 2: ...ARD Mounting hardware and torque specifications Table 1 Screw Size Flat and Lock Washer Quantity Torque Requirements Unit Weight Lbs kg M4 4 10 lb in 1 2 Nm 0 8 0 35 Environmental requirements Table 2...

Page 3: ...TOB010BC1 XTOE020BCS XTPR010BC1 XTPAXTPCB DS7 340SX012NO N DS7 342SX012NO N Product selection kW ratings according to IEC 60947 4 2 Please refer to Application Note AP03901006E for additional informat...

Page 4: ...13 A2 TOR Start and stop ramp functions Figure 5 Terminal designations Table 8 Terminal Description Us Control ground or circuit common Us Power of AC load A2 Common with Us A1 Run command 13 Top of...

Page 5: ...will be performed Adjusting the soft start controller parameters There are three adjustments to the DS7 soft start controller t Start ramp time u Start initial voltage torque t Stop stop ramp time DS7...

Page 6: ...ce failure if power is applied to these terminals and no LED s are illuminated Initialization GREEN 4x s pulse 1 8s RED 4x s pulse 1 8s alternating Control power is applied to terminals Us and A2 If t...

Page 7: ...move the controller to an optimum location to reduce operating temperatures Over under temperature heat sink GREEN Continuous RED Continuous Temperature of the SCR heat sink is not within operating sp...

Page 8: ...ers Instructional Leaflet IL03901003E Effective May 2011 DS7 series soft start controllers Frame 1 4 12A Service For additional information on this product please call the Eaton Technical Resource Cen...

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