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10

Operation

DPCT IOM InsTruCTIOn OPeraTIOn Manual

   MN124018EN   January 2023   www.eaton.com

AUTO START” input the controller will start and run for the 

duration of the MRT.
The purpose of the MRT is to ensure that the engine is not 

subjected to frequent starts in response to the pressure. 

Refer to Appendix D for programming of the MRT.

4.3.4  Sequential start timer (SST)

The Sequential Start Timer is standard in all DPCT fire  

pump controllers.
The controller for each unit of multiple pump units shall 

incorporate a sequential timing device to prevent any one 

driver from starting simultaneously with any other driver. 

Each pump supplying suction pressure to another pump 

shall be arranged to start within 10 seconds before the 

pump it supplies. The controllers for pumps arranged in 

series shall be interlocked to ensure the correct pump 

starting sequence. If water requirements call for more 

than one pumping unit to operate, the units shall start at 

intervals of 5 to 10 seconds. Failure of a leading driver to 

start shall not prevent subsequent drivers from starting. 
The sequential start timer (SST) delays the starting of a fire 

pump in response to the pressure sensor or “REMOTE 

AUTO START” input. It does not delay a “REMOTE 

MANUAL START”.
With an SST in each controller, any pump may be selected 

as the lead pump by appropriate setting of the timers. If the 

lead pump restores the pressure in less than the time delays 

applied to the lag pumps, then the lag pumps will not start.
In addition, the provision of a sequential start timer, set to a 

few seconds delay, will prevent the lead pump controller from 

responding to momentary hydraulic transient pressure loss 

which would otherwise start the fire pump unnecessarily.
The SST can be programmed from 0 - 300 seconds. 

Typically, each pump should be delayed by 10 seconds from 

the pump ahead of it.

4.3.5  Control Inputs

The DPCT has ten (10) programmable inputs.

CAUTION 

SEVERE DAMAGE COULD BE CAUSED TO THE 

MICROPROCESSOR BOARDS IF A VOLTAGE IS APPLIED 

TO THESE INPUTS. THEY ARE INTERNALLY POWERED.

4.3.5.1  Control input descriptions

NOTICE

The below definitions of the control input functionality 

assume that “Fail Safe” programming is disabled for each 

control input condition.

The Control Input state definitions are as follows.

Connected -

 When the input is shorted by an external 

contact or connection.

Disconnected -

 When the input is NOT shorted by an 

external contact or connection.
The Control Input operations are defined as follows.

ote: 

N

Terminal 49 is common to all the inputs 

outlined below.

4.3.5.1.1  Remote manual start

When this input is in the “Connected” state, the controller 

will initiate the crank cycle. Remote Manual Start will 

ignore the sequential start timer (SST) and the minimum 

run timer (MRT) and will require a manual stop signal to 

shut down the pump. This input is typically wired to a 

remote pushbutton to allow for remote manual starting of 

the controller.

4.3.5.1.2  Remote manual stop

When this input is in the “Connected” state it will shut 

down the engine by energizing the Fuel Stop relay.

4.3.5.1.3  Remote manual start/stop

When this input is in the “Connected” state, the controller 

will initiate the the crank cycle. When this input is 

“Disconnected” it will energize the Fuel Stop relay until the 

engine has shut down then it will resume normal operation.

4.3.5.1.4  Remote auto start

When this input is in the “Connected” state and the SST, 

if enabled, has elapsed the DPCT controller will initiate the 

crank cycle. When this input is “Disconnected” the DPCT 

Controller will energize the FUEL STOP relay after the MRT 

has elapsed

ote: 

N

When the controller is programmed for foam 

operation, the remote auto start input be a 

normally closed input that will open to initiate a 

start.

4.3.5.1.5  Deluge valve start

When this input is in the “Disconnected” state and the 

SST, if enabled, has elapsed the DPCT controller will initiate 

crank cycle. When this input is “Disconnected” the DPCT 

will energize the FUEL RELAY once the MRT has elapsed. 

If programmed to automatically shut down the pump, 

when the input is in a “Connected” state and the MRT has 

elapsed, the controller will shut down the pump. This input 

is typically wired to remote water control equipment that 

starts the controller before the pressure transducer does. 

4.3.5.1.6  Low suction

When this input is in the “Connected” state, the DPCT 

controller will signal a visual indication in the notification 

area for Low Suction. If the controller is programmed 

for Low Suction Shutdown it will initiate the shutdown 

sequence. Refer to Section 5 to program Low  

Suction Shutdown. 

Summary of Contents for DPCT

Page 1: ...DPCT IOM Instruction Operation Manual Installation manual...

Page 2: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS...

Page 3: ...chargers 4 3 1 2 Three step charge 4 3 1 2 1 Bulk 4 3 2 1 2 Overcharge 4 3 2 1 3 Float 4 3 1 3 Charger shut down 4 3 1 4 AC input fuse protection 4 3 1 5 Battery charger display 4 3 1 6 Battery charge...

Page 4: ...mote auto start 10 4 3 5 1 5 Deluge valve start 10 4 3 5 1 6 Low suction 10 4 3 5 1 7 Low foam level 11 4 3 5 1 8 Proof pressure switch 11 4 3 5 1 9 Low room temperature 11 4 3 5 1 10 High room temper...

Page 5: ...ltage 15 5 4 7 Battery voltage 15 5 4 8 Battery type 15 5 4 9 Common alarm settings 15 5 4 10 Notification area settings 15 5 4 11 Foam controller 15 5 4 12 Menu password 15 5 4 13 Controller serial n...

Page 6: ...7 5 7 3 AC power failure alarm 18 5 7 4 AC power failure start 18 5 7 5 Weekly engine test timer 18 5 8 Alarm setpoints tab 18 5 8 1 Source voltage alarm setpoint 18 5 8 2 Battery voltage alarm setpoi...

Page 7: ...Appendix G Alarm settings tab menu structure 33 Appendix H a Inputs outputs settings tab menu structure 34 Appendix H b Inputs outputs settings tab menu structure continued 35 Appendix I History stats...

Page 8: ...this agreement 50 17 For authorized parties in california 50 18 Enforcement rights 50 19 Data protection 51 20 Confidential information 51 21 Intellectual property ownership 51 22 Termination or susp...

Page 9: ...ipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser of user by its customers resulting from the use o...

Page 10: ...TIONS REQUIRED TO MAINTAIN WARRANTY REFER TO THE ASSOICATED DIMENSIONAL DRAWING FOR REFERENCE DRILLING HOLES OR INSTALLING CONDUIT ABOVE THE LEVEL OF THE MICROPROCESSOR BOARD MAY VOID WARRANTY All ele...

Page 11: ...o pumps in the system allow a ten 10 second delay between pumps If the Undervoltage Overvoltage alarms are present check the programmed values by referring to Appendix H If the values are programmed t...

Page 12: ...hich it was discharged The charge mode is recorded in the Diesel Plus message history 3 2 1 3 Float In Float Mode the charger maintains the battery voltage at 2 23 Volts per cell for a lead acid batte...

Page 13: ...e Once the battery reaches its minimum battery voltage the normal charge sequence will commence Forced charging will only occur once per battery charger power cycle 3 1 8 Battery charger specification...

Page 14: ...Crank 1 pushbutton is marked with the ISO symbol for engine cranking including the number 1 This pushbutton is used to energize the crank 1 relay on the I O board to provide battery voltage to the re...

Page 15: ...HOME tab screen and resume normal operation The three 3 buttons that appear on this screen are CLOSE AND DISABLE WELCOME SCREEN CLOSE WELCOME SCREEN AND RUN ON NEXT STARTUP QUICK SETUP The operation i...

Page 16: ...ons Also displayed in this area is the date and time When the controller receives a call to start signal it will attempt to crank and start the engine During this time a visual indication will be prov...

Page 17: ...roller will stop all further cranking 4 3 2 4 STOP modes The Stop Mode is programmable for Automatic Shutdown On or Off see Appendix C Note that the engine can be stopped in many cases by pressing the...

Page 18: ...each control input condition The Control Input state definitions are as follows Connected When the input is shorted by an external contact or connection Disconnected When the input is NOT shorted by...

Page 19: ...R EMPTY condition occurred The DPCT will signal a visual indication in the notification area of the user interface touch screen to indicate RESERVOIR EMPTY 4 3 5 1 15 Low fuel When this input is in th...

Page 20: ...d for remote monitoring when the engine is running When the engine speed switch sends a signal to the DPCT controller this relay will energize 4 4 2 Low fuel 2CR The Low Fuel 2CR relay is used for rem...

Page 21: ...Description Range Panel setup Language English French Spanish Portuguese Turkish Italian Polish Simplified Chinese Dutch Set Time 24 Hours Set Date Any valid date Set Day of the Week Any valid day of...

Page 22: ...Controller Start Delay 0 10 seconds Disabled Relay On Delay Timer 0 999 seconds Disabled Relay Off Delay Timer 0 999 seconds Disabled Latch Until Reset Enabled Disabled Failsafe Enabled Disabled 5 3 S...

Page 23: ...this same menu 5 4 10 Notification area settings The user can enable or disable specific events from showing in the notification area on the HOME tab The color of the simulated LED s can be selected f...

Page 24: ...item A language file needs to be obtained from the factory and will only be given to authorized service representatives 5 5 Help tab Refer to Appendix D for the menu structure of the Help tab 5 5 1 P...

Page 25: ...Foam Shutdown will have no affect on Local Starts Remote Manual Starts or Emergency Starts ATTENTION NFPA 20 SPECIFICALLY PROHIBITS THE INSTALLATION OF ANY DEVICE IN THE SUCTION PIPING THAT WILL REST...

Page 26: ...will cause the controller to abort the engine test when selected settings are enabled These settings are Low Oil Pressure High Engine Temperature ECM in Alternate Fuel Injector Malfunction ECM Warnin...

Page 27: ...ommon alarm Hardware Fault Transducer Failure Pump Room Trouble Engine Room Trouble Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 Input 8 Input 9 Input 10 Disabled 5 10 History stats diag Ta...

Page 28: ...ic page will display the firmware version supply voltages and transducer information The input status page will display the state of each input contact Pressing the input buttons the controller will o...

Page 29: ...ncludes a two 2 pole 4 20 mA input screw type pull apart terminal block It also contains four 4 relays with 1 set of form contacts per relay wired to terminal blocks The relays shall be rated at 8A 25...

Page 30: ...t Up Panel Setup Help Pressure Settings Timer Values Alarm Setpoints Inputs Outputs Go to Appendix B Go to Appendix C Go to Appendix D Go to Appendix E Go to Appendix F Go to Appendix G Go to Appendix...

Page 31: ...USB Download Set Time Set Day ofthe Week Set Date Set Start Stop Pressure Set Automatic Shutdown Automatic Start Enable Auto Pressure Drop Manual Start Drop Pressure Crank 1 Stop Select the relay to e...

Page 32: ...Language Set Date Set Day of Week Set Language Set Time Set HH MM SS Set MM DD YY Select Day of Week Automatic Shutdown Enable Disable Automatic Shutdown Source Voltage Set Voltage Source Battery Volt...

Page 33: ...rm Controller Serial Number Select the alarms that will activate the Common Alarm Select the indication that will appear in the Notification Area Enable or Disable Foam Operation Set Password Set Cont...

Page 34: ...nel Setup Save Configuration to USB Load Configuration From USB Pump Serial Set Pump Serial Number Save to USB Drive Load from USB Drive Save Settings as Factory Default Restore Factory Default Settin...

Page 35: ...t Enable or Disable Password for Customer Service Contacts Update Firmware Contact the Manufacturer Set Company Name Set Contact Name Set Phone Number Set Email Service Message Trigger Set number of h...

Page 36: ...ation Manual MN124018EN January 2023 www eaton com Appendix D Help tab menu structure Help Product Manual Service Contact Information Factory Contact Information ote N Pressing the Back or Cancel butt...

Page 37: ...Settings Start Pressure Stop Pressure Low Pressure Alarm High Pressure Alarm Start Above Pressure Pressure Variance Recording Set Start Pressure Set Stop Pressure Set Low Pressure Alarm Set High Press...

Page 38: ...down Proof Pressure Switch Pressure Units Pressure Transducer Enable or Disable Hourly Pressure Recording Enable or Disable Low Suction Shutdown Enable or Disable Low Foam Shutdown Enable or Disable P...

Page 39: ...ressure settings tab menu structure continued Pressure Settings Calibrate Pressure Transducer Full Calibration Set Low Pressure Setpoint Set High Pressure Setpoint Calibration using Current Pressure S...

Page 40: ...me AC Power Failure Alarm AC Power Failure Start Weekly Engine Test Timer WET Set Minimum Run Time Set Sequential Start Time Set AC Power Failure Alarm Time Enable Disable Enable or Disable WET Select...

Page 41: ...rm Transducer Fail Engine Start Abort Engine Test Source Under Voltage Battery Under Voltage Enable or Disable Transducer Fail Engine Start Enable or Disable Abort Engine Test Source Over Voltage Batt...

Page 42: ...Outputs Inputs Select Input Select Input Type Set Input ON Delay Timer Set Input OFF Delay Timer Enable or Disable Failsafe Set Link to Relay Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable...

Page 43: ...Appendix H b Inputs outputs settings tab menu structure continued Inputs Outputs Outputs Select Output Relay Select Output Type Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable La...

Page 44: ...istory stats diag Tab menu structure History Stats Diag Message History Controller Statistics Controller Diagnostics Save to USB Message History Filter Date Filter Event Filter Clear Filter Insert USB...

Page 45: ...enu structure OPT Relay Card Select a relay Select from indications alarms inputs available Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable Latch Until Reset Enable or Disable Fai...

Page 46: ...Hourly History Recording Diagnostics Calibrate Device OPT 4 20 mA Device Enable Disable Enable Disable Select Unit Set a value Full Calibration Set Low Value and High value Setpoint Calibrate using c...

Page 47: ...lect a relay Relay State Trigger Value Energizing when pressure variance exceeds Enter a value Set Relay ON Delay Timer Set Relay OFF Delay Timer Enable or Disable Latch Until Reset Enable or Disable...

Page 48: ...x L Modbus board tab menu structure OPT MODBUS Card MODBUS Enabled Slave Adress Transmission Mode BAUD Rate Parity Select Enable or Disable Set the Transmission Mode Set the value for address Select t...

Page 49: ...r being received Engine Test Start The engine has started on an engine test Engine Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start ha...

Page 50: ...peed SW Malfunction The engine run signal has been removed prior to the controller initiating a stop SST Started The sequential start timer has started timing SST Stopped The sequential start timer ha...

Page 51: ...rror There is no communication received from the display board 42 Frequency Error The frequency measurement is not receiving an accepted frequency 40 72Hz 43 Zero Cross Error The board did not receive...

Page 52: ...ch the assembly is designed Negative ground polarity Indoor and or outdoor installation Unit can be installed both indoors and outdoors Stationary or moveable Unit is stationary Degree of enclosure pr...

Page 53: ...he jurisdiction in which the Contracting Entity is registered Contracting Entity has the meaning as defined in Clause 1 1 Credentials has the meaning as defined in Clause 3 7 Dispute means any claim d...

Page 54: ...y that does or attempts to i de compile or reverse engineer the Product Software ii sell re license distribute or commercially exploit the Product Software iii except as expressly permitted by this Ag...

Page 55: ...the Product Software including any changes to or removal of features or components You agree that your obligations are neither contingent upon the delivery of any future functionality or features nor...

Page 56: ...ercept data not intended for you xviii Not install the Product Software on multiple devices or in multiple locations without purchasing a separate license from Eaton or a third party authorized by Eat...

Page 57: ...authorized representatives hereby disclaim all warranties and conditions of any kind with respect to the product software and any services either express implied statutory or otherwise including but w...

Page 58: ...ividual consequential or exemplary damages Eaton or any of the Indemnified Parties suffer in relation to arising from or from the purpose of avoiding any claim or demand from a third party that relate...

Page 59: ...a royalty free perpetual irrevocable worldwide non exclusive right and license to use reproduce modify adapt publish translate create derivative works from distribute perform and display any provided...

Page 60: ...th evidence of compliance with this provision iv You must immediately return or destroy all confidential information of Eaton in your possession provided that you shall not be required to delete Eaton...

Page 61: ...sts and Eaton shall be granted an extension of time for performance equal to the period of the delay arising as a result of the Force Majeure Event 25 3 If a Force Majeure Event continues for more tha...

Page 62: ...set forth herein Contractor manufacturer is Eaton Corporation 1000 Eaton Boulevard Cleveland Ohio 44122 28 Governing law and jurisdiction 28 1 To the extent not prohibited by law You agree that this...

Page 63: ...55 Appendix P End user license agreement EULA DPCT IOM Instruction Operation Manual MN124018EN January 2023 www eaton com...

Page 64: ...d Cleveland OH 44122 United States Eaton com 2023 Eaton All Rights Reserved Printed in USA Publication No MN124018EN Rev 001 January 2023 Eaton is a registered trademark All trademarks are property of...

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