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INM MTL 130-0200 Rev 4

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3.3.2  General advice Sample

The instrument is supplied with one of several sample system types specified by the user on 
order. A label on the instrument shows the pressure limits and other data for the particular one 
fitted.  This should be taken into account before applying a sample.

WARNING

The case should not be exposed to water jets or drips.

For permanently installed analysers it is advisable to fit an isolating valve in the sample delivery 
line so that the analyser can easily be removed for servicing.  In cases where the sample 
exhaust is not vented to atmosphere then a valve may be required there too.  The use of a 
three-way valve on the inlet side is also useful in allowing easy connection of other gases for 
calibration checks.

Dead-legs, particularly those present in Bourdon tube type pressure gauges and some 
fittings can take a long time to purge out as can small dead zones.  Unnecessary dead-legs 
should be avoided.

Most analysers are supplied with a built-in sample flow-regulating valve.  If a valve is fitted in 
the sample outlet pipe work it is important to remember that it must be the last to be shut.

3.3.3  Measuring low levels of oxygen

All piping should be of good quality material with sound joints and couplings. When measuring 
concentrations of less than 500ppm oxygen very small leakages can noticeably affect the 
readings- for ppm concentrations the piping must be of hard plastic or metal.  Suitable plastics 
are Nylon and rigid P.V.C. Soft plastics, P.T.F.E. and flexible P.V.C. are not suitable.  Cylinder 
pressure regulators should have a low volume and a metal diaphragm.  Most pressure gauges 
etc. contain cavities that entrain air/oxygen and can take several hours to purge down, for this 
reason they should be avoided.

Flow regulating valves are typically poor shut-off valves and vice-versa.  Multi-way valves can 
also be problematic, particularly if they have a source of pressurised high oxygen gas (air for 
instance) connected to one of their ports.  If it is necessary to isolate a pressure regulator, a 
shut-off valve should be fitted to its outlet port.

If a pump is needed because the sample is at near atmospheric pressure, then it should be 
connected to the sample outlet and the sample drawn through the analyser, with the flow 
adjustment valve between the analyser outlet and the pump inlet.  If the pump is placed at the 
sample inlet then it will need to be of a construction that will not contaminate the sample.

Flow meters can introduce leaks at these levels and should be installed in the sample outlet 
pipe work.

Before connecting a gas sample to the analyser it is advisable to thoroughly purge the 
external gas train.

Summary of Contents for Crouse-Hinds Z130

Page 1: ...Z130 MTL zirconia oxygen analyser February 2017 INM MTL 130 0200 Rev 4 Instruction manual MTL gas analysers systems...

Page 2: ...LARATION OF CONFORMITY A printed version of the Declaration of Conformity has been provided separately within the original shipment of goods However you can find a copy of the latest version at http w...

Page 3: ...3 2 18 Enclosure details 3 3 INSTALLATION 4 3 1 Unpacking and visual checking 4 3 2 Calibration overview 4 3 3 Sample 4 3 3 1 Key requirements 4 3 3 2 General advice Sample 5 3 3 3 Measuring low leve...

Page 4: ...iv INM MTL 130 0200 Rev 4 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 5: ...labelling Normal relates to process normal and not the electrical rest position of the relays In process normal the relays are energised 1 2 Manual symbols The following methods are used in this manua...

Page 6: ...pm 0ppm to 9 9ppm 0 1ppm 2 5 Stability Better than 2 of reading or 0 5ppm month whichever is greater 2 6 Sample flow Between 100 and 500 ml min for optimum operation 2 7 Speed of response T 90 less th...

Page 7: ...programmable for Mode HIGH LOW or OFF Level full range of instrument Hysteresis 0 to 10 of set point Volt free C O contacts rated at 48v 0 5A AC or DC normally energised 2 14 Serial Communication Por...

Page 8: ...FLAMMABLE MIXTURES ARE ALLOWED TO COME INTO CONTACT WITH THE MEASURING CELL AS THIS MAY CAUSE IGNITION OF THE GAS GASES CONTAINING HALOGENS SULPHUR OR SILICON MUST BE AVOIDED IT IS THE RESPONSIBILITY...

Page 9: ...und joints and couplings When measuring concentrations of less than 500ppm oxygen very small leakages can noticeably affect the readings for ppm concentrations the piping must be of hard plastic or me...

Page 10: ...ent 2 2 3 TX Data transmitted from instrument 3 3 2 3 4 3 Alarm and Analogue Output connections See figure 2 CAUTION The recommended cable used for external connection is double insulated WARNING Alth...

Page 11: ...the same principle use the or arrows to scroll through the parameters By pressing Edit and the x in the xP nnnn will flash then using the or arrows to edit the value Pressing Edit saves change while E...

Page 12: ...8 INM MTL 130 0200 Rev 4 Figure 3 130 series menu...

Page 13: ...imately the same oxygen concentration as the normal sample As with most instruments of this type it is important to have a reasonable concentration difference between the two calibration points For th...

Page 14: ...rect level then press the Edit button to store the calibration setting or Cal to cancel To return the unit to measuring mode press and release the Cal button otherwise the or arrows until the display...

Page 15: ...o be adequate WARNING Opening the analyser case will expose you to mains voltage Disconnect the analyser from the mains supply and any potentially hazardous process wiring before opening the case 6 1...

Page 16: ...d by the Nernst equation Cell output 2 303RT log P1 4F P2 where R molar gas constant T absolute temperature of cell in K F Faraday constant P1 partial pressure of oxygen in the reference air in most c...

Page 17: ...age terminator CR LF 9 A response message maximum duration is defined as 3 second This is the maximum time from the first valid response character to the last message terminator CR LF This is to allow...

Page 18: ...w counts D4 ADC 1 12345cts D4 12345 ADC raw counts D3 Sens 3 N A D3 0 N A D2 Sens 2 11 56mV D2 11 56 Thermocouple mV D1 Sens 1 11 55mV D1 11 55 Oxygen cell mV AxEy Error logs read only except E9 E9 Cl...

Page 19: ...Conc 5 00 R1 5 00 Instrument range and resolution Measure and Concentration Notes on readings In over range condition 110 of instrument span xxxxx will be e g R1 Conc Similarly in under range conditio...

Page 20: ...legal for this board 71 79 CRC error NVRAM errors Error 71 user parameters CRC error if this area is restored user calibration etc is LOST Error 71 will be reported in response to ANY read request unt...

Page 21: ...INM MTL 130 0200 Rev 4 17 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 22: ...18 INM MTL 130 0200 Rev 4 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 23: ...INM MTL 130 0200 Rev 4 19 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 24: ...rozavodskaya Str 33 Building 4 Moscow 107076 Russia Tel 7 495 981 3770 Fax 7 495 981 3771 E mail mtlrussia eaton com SINGAPORE Cooper Crouse Hinds Pte Ltd No 2 Serangoon North Avenue 5 06 01 Fu Yu Bui...

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