background image

IF 1619 • 05/18                                                                                          Copyright

©

 2018, Eaton’s Crouse-Hinds Division                                                                                                       Page 7

14

POTENTIOMETER OPTIO

N

(SUFFIX PT)

3

2

1

BLU

YEL

RED

R

L

REM

LOC

RED

YEL

Relay outputs

XRO1...XRO

3

NO COM NC NO COM NC NO COM NC

13 12 11 23 22 21 33 32 31

XPOW GN

D2

1

+24VI J1, J2, XA

I

AI1: 

U

AI1: 

I

AI2- AI2+ AI1- AI1+ AGND -VREF +VREF

AI2: 

U

AI2: 

I

7 6 5 4 3 2 1

XAO AI1: 

U

AI1: 

I

AI2-

AI2+

6

7

AI2: 

I

AI2: 

U

XD2D

Shield

4

2

3

BGND A B1 J3 XSTO IN

2

IN

1

SGND OU

T1

2

4 3

2

3

4

XDI DI

6

DI

4

DI

5

DI

3

DI

2

DI

11

5

6

DIO2

XDIO

DIO1

1

2

J6

X1

3

DIIL X1

2

XD24 DIOGN

D

+24VD DICO

M

+24VD

5 4 3 2 1

X205

Ready 250 V AC / 30 V DC 2 A

Running 250 V AC / 30 V DC 2 A

Faulted(-1

)

250 V AC / 30 V DC 2 A

External power input

24 V DC, 2 A min. (without optional modules)

AI1/AI2 current/voltage selection

Reference voltage and analog inputs

By default not in use. 0(4)...20 mA, 

R

in

= 100 ohm

Speed reference 0(2)...10 

V, 

R

in

> 200 koh

m

Ground -10 V DC, 

R

L

1...10 koh

m

10 V DC, 

R

L

1...10 koh

m

Motor current 0...20 mA, 

R

L

< 500 ohm

Analog outputs

Motor speed rpm 0...20 mA, 

R

L

< 500 ohm

Drive-to-drive link

Drive-to-drive link

Drive-to-drive link termination Safe torque off

Safe torque off, Both circuits must be closed for the drive to start.

By default not in use.

Digital inputs

Constant speed 1 select (1 = on) Acceleration & deceleration select Reset

Forward (0) / Reverse (1) Stop (0) / Start (1

)

Digital input/outputs Output: Running Output: Ready

Ground selection Auxiliary voltage output, digital interlock

Digital input/output groun

d

+24 V DC 200 mA

Digital input groun

d

+ 24 V DC 200 mA Run enable Safety functions module connection Control panel connection Memory unit connectio

n

V2

A

B

C

FIELD GROUND WIRIN

G

AB

C

NOT USED ON SIZE 1 ENCLOSURE (1.5-5 HP

)

RELA

Y

ABB # 1SNA 645 065 R0200

TIMER RELA

Y

ABB # 1SVR 500 150 R0000

A

2

A

1

A

1

A

2

18

12

14

15

RE

D

PILOT LIGH

T

GREEN PILOT LIGH

T

BLACK

BLACK

WHIT

E

WHITE

4

15

8

11

7

5

13

9

BLOWE

R

RED

RED

PILOT LIGHT

TERMINA

L

BLOCK

10

U1

V1

W1

DISCONNEC

T

SWITC

H

T1

T2

T3

FIELD LINE WIRIN

G

VARIABLE FREQUENCY DRIV

E

W2

U2

FIELD LOAD WIRING

L1

L2

L3

L3

L2

L1

6

A2

B2

C2

C1

B1

A1

BLACK

BLACK

BLACK

YELLOW W/ GREEN STRIP

E

GROUN

D

KEYP

AD

12

11

12

16

S

1

3

1

4

3

2

DIN RAIL MOUNTED TERMINAL BLOCKS 1-

4

15A FUSE

15A FUSE

15A FUSE

CAUTION

To avoid the transmission of noise to/from the blower and/or the variable 

frequency drive load conductors, be sure to bundle all field control wiring and 

shield as necessary.

3.4 CONTROL WIRE ROUTING

CAUTION

Failure to add additional motor overload protection between the VFD and 

motor when required can cause motor failure and equipment damage.

3.5 BLOWER AND SIGNAL SCHEMATIC

Summary of Contents for CROUSE-HINDS ACE10 Series

Page 1: ...aintenance torque verification pushbutton lubrication window cleaning Page 9 5 4 Status indication filter maintenance Page 9 5 5 Explosive event required maintenance Page 9 6 Technical data 6 1 Technical data chart Page 10 6 2 Power loss heat dissipation Page 10 6 3 De rating factors and curves ambient temperature altitude switching frequency Page 10 7 Crouse Hinds drive parameters 7 1 Parameter t...

Page 2: ...KIT 3 Section 8 3 for replacement instructions 1 4 HOT SURFACES 1 5 ENCLOSURE SAFETY WARNING To avoid personnel injury and property damage clean dirt and debris from flat ground joint surfaces before the cover is closed NEVER energize this equipment if the flat ground joint has been scratched or damaged All pipe threaded connections into the enclosure require a minimum of five 5 full threads of en...

Page 3: ...njury and property damage DO NOT remove or modify the control pad viewing window It is imperative that the enclosure be well ventilated to ensure reliable performance Adequate space around the intake and exhaust of the enclosure MUST be accommodated Eaton s Crouse Hinds Division recommends x be a minimum of 12 inches 0 3 meters 6 4 8 2 5 3 7 1 1 2 3 7 5 6 4 8 Figure 1 ...

Page 4: ... injury utilize the dedicated lifting eye and handle appropriately to ensure safe installation 3 Use the dedicated lifting eye to mount enclosure on suitable mounting surface Select a mounting location that will provide suitable strength and rigidity for supporting the enclosure and all components CAUTION Do not attach shrouds or pre filters until after enclosure is mounted Enclosure Weight lbs 1 ...

Page 5: ...2 4 DIMENSIONAL DRAWINGS IF 1619 05 18 Copyright 2018 Eaton s Crouse Hinds Division Page 5 ...

Page 6: ... PRE FILTER INSTALLATION 3 2 LINE FEED 2 5 MOUNTING 1 Select a mounting location that will provide suitable strength rigidity and space per Section 2 1 for supporting the ACE system and all contained wiring 2 Refer to Section 2 2 for approximate weights and Section 2 4 for dimensions 3 Install two 2 5 8 bolts on left side 4 Tap each of the four 4 mounting feet with a mallet to ensure tight assembl...

Page 7: ...gital inputs Constant speed 1 select 1 on Acceleration deceleration select Reset Forward 0 Reverse 1 Stop 0 Start 1 Digital input outputs Output Running Output Ready Ground selection Auxiliary voltage output digital interlock Digital input output ground 24 V DC 200 mA Digital input ground 24 V DC 200 mA Run enable Safety functions module connection Control panel connection Memory unit connection V...

Page 8: ...on 3 6 COMMUNICATION MODULES Available options Protocol Suffix Profibus CP Devicenet CD CAN Open CC Modbus CM Ethernet CE 4 GENERAL OPERATION 4 1 KEYPAD INTERFACE To review selection criteria observe the control pad screen through the viewing window Criteria is identified in the lower corners of the control pad corresponding to the buttons as shown Refer to the drive manufacturer s manual for addi...

Page 9: ...TOP or ALARM condition Solid red power on drive stopped fault Solid green drive running Blinking red drive running in alarm mode maintenance required Lights off power off 5 5 EXPLOSIVE EVENT REQUIRED MAINTENANCE In the event of an explosion within the enclosure the filter assemblies and pre filters must be replaced Personnel injury or equipment damage may result from failure to replace the filters...

Page 10: ... 12 0 14 0 7 5 606 T4A Figure 1 ACE10 10 16 0 18 0 10 674 T4A Figure 1 ACE10 15 60 J 2 20 0 25 0 15 737 T4A Figure 1 ACE10 20 26 0 30 0 20 847 T4A Figure 1 ACE10 25 30 0 35 0 25 875 T4A Figure 1 ACE10 30 42 0 50 0 30 1008 T4A Figure 1 ACE10 40 100 55 0 58 0 40 1217 T4A Figure 1 ACE10 50 65 0 72 0 50 1397 T4A Figure 1 ACE10 60 82 0 81 0 60 1577 T4A Figure 2 Base Cat Enclosure size Input rating amps...

Page 11: ...3 screws holding the baffle to the blower bracket Remove baffle and hold for re assembly 8 Attach baffle to new blower bracket using the same three 3 screws 9 Align new manifold to enclosure wall 10 Align new manifold clamp bracket to threaded studs Be sure the manifold clamp bracket flanges point toward the interior of the enclosure 11 Install four 4 lock washers and nuts on threaded studs hand t...

Page 12: ...intended use and assumes all risk and liability whatsoever in connection therewith Eaton s Crouse Hinds Division IF 1619 1201 Wolf Street Syracuse New York 13208 U S A Revision 4 Copyright 2018 Revised 05 18 Supersedes 01 14 2 Loosen and remove eight 8 screws and lock washers from keypad fingers Remove fingers 3 Loosen and remove pushbutton assemblies 4 Apply Eaton s Crouse Hinds series STL lubric...

Reviews: