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IF 1619 • 05/18                                                           

               Copyright

©

 2018, Eaton’s Crouse-Hinds Division                                                                                                       Page 9

5. MAINTENANCE

5.1 DRIVE MAINTENANCE

Periodic cleaning of the drive fan and heat sink is recommended.  Removal of 

the drive from the enclosure is recommended to ensure debris does not obstruct 

the cooling system.  Refer to the drive manufacturer’s manual for additional 

maintenance recommendations and specific instructions.

5.2 COOLING SYSTEM MAINTENANCE

1.  Clean pre-filter periodically.  Remove pre-filter and rinse with water as needed.

2.  Clean sintered filter as needed.  Use of abrasives on the explosionproof filters 

may compromise the integrity of the cooling system.

3.  Clean/inspect blower intake.

CAUTION

To avoid cooling system malfunction and cooling system failure, be sure to 

vacuum debris from the enclosure before energizing.  NEVER use forced air for 

the removal of debris from this enclosure.

4.  Perform visual, electrical and mechanical checks on all components on a 

regular maintenance schedule.  NFPA 70B recommends maintenance intervals 

not exceeding 2 months.

5.  Visually check for any damage to the filter assemblies, flat joints, threaded 

joints, journal joints and window.

6.  Visually check for evidence of excessive heating within the enclosure.

7.  Mechanically check that all parts are properly assembled and operating 

mechanisms are in proper working condition.

8.  Verify airflow provisions are maintained per Section 2.1.

Blower intake

5.3 PERIODIC MECHANICAL MAINTENANCE (TORQUE 
VERIFICATION, PUSHBUTTON LUBRICATION, 
WINDOW CLEANING)

5.4 STATUS INDICATION - 
FILTER MAINTENANCE

There are two (2) lights for the status 

indicator - a GREEN light to signify RUN 

and a RED light to signify STOP or ALARM 

condition.

• 

Solid red = power on/drive stopped/fault

• 

Solid green = drive running

• 

Blinking red = drive running in alarm 

mode; maintenance required

• 

Lights off = power off

5.5 EXPLOSIVE EVENT 
REQUIRED MAINTENANCE

In the event of an explosion within the enclosure, the filter assemblies and pre-

filters must be replaced.  Personnel injury or equipment damage may result from 

failure to replace the filters with new filters after an explosion occurs within the 

enclosure.  Inspect all other components and verify that they are in proper operating 

condition.  Consult Eaton’s Crouse-Hinds Division for replacement parts as needed.

Red

Green

WARNING: BURN HAZARD

To avoid personnel injury, allow sufficient time for the enclosure to cool prior 

to servicing.

Torque requirements

Item description

Wire range

Torque requirements

Frame R1 drive (1.5-5 HP)

Line/load

24-12 AWG (0.25-4 mm

2

)

4.4-5.3 in.-lbs. (0.5-0.6 N-m)

Ground

N/A

13 in.-lbs. (1.5 N-m)

Frame R2 drive (7.5-10 HP)

Line/load

20-10 AWG (0.5-6 mm

2

)

10.6-13.3 in.-lbs. (1.2-1.5 N-m)

Ground

N/A

13 in.-lbs. (1.5 N-m)

Frame R3 drive (15-30 HP)

Line/load

10-2/0 AWG (6-70 mm

2

)

11 ft.-lbs. (15 N-m)

Line/load lugs

N/A

25 in.-lbs. (3 N-m)

Ground

N/A

25 in.-lbs. (3 N-m)

Frame R4 drive (40-60 HP)

Line/load

10-2/0 AWG (6-70 mm

2

)

11 ft.-lbs. (15 N-m)

Line/load lugs

N/A

25 in.-lbs. (3 N-m)

Ground

N/A

160 in.-lbs. (18 N-m)

Drive control

I/O terminals

24-12 AWG (0.5-2.5 mm

2

)

5 in.-lbs. (0.5 N-m)

Disconnect

30 amp

14-6 AWG (2.1-13.3 mm

2

)

31 in.-lbs. (3.5 N-m)

60 amp

14-6 AWG (2.1-13.3 mm

2

)

31 in.-lbs. (3.5 N-m)

100 amp

12-1 AWG (3.3-42.2 mm

2

)

35.4 in.-lbs. (4.0 N-m)

Timer relay

20-14 AWG (0.5-2.5 mm

2

)

4.4-7.0 in.-lbs. (0.5-0.8 N-m)

Relay

24-12 AWG

3.5-5.3 in.-lbs. (0.4-0.6 N-m)

Internal ground lug

16-2/0 AWG

120 in.-lbs. (13.5 N-m)

External ground lug

6-1/0 AWG

50 in.-lbs. (5.6 N-m)

Blower manifold

N/A

20 in.-lbs. (2.3 N-m)

Hose clamps

N/A

20 in.-lbs. (2.3 N-m)

Cover bolts

N/A

40-45 ft.-lbs. (54.0-61.0 N-m)

Summary of Contents for CROUSE-HINDS ACE10 Series

Page 1: ...aintenance torque verification pushbutton lubrication window cleaning Page 9 5 4 Status indication filter maintenance Page 9 5 5 Explosive event required maintenance Page 9 6 Technical data 6 1 Technical data chart Page 10 6 2 Power loss heat dissipation Page 10 6 3 De rating factors and curves ambient temperature altitude switching frequency Page 10 7 Crouse Hinds drive parameters 7 1 Parameter t...

Page 2: ...KIT 3 Section 8 3 for replacement instructions 1 4 HOT SURFACES 1 5 ENCLOSURE SAFETY WARNING To avoid personnel injury and property damage clean dirt and debris from flat ground joint surfaces before the cover is closed NEVER energize this equipment if the flat ground joint has been scratched or damaged All pipe threaded connections into the enclosure require a minimum of five 5 full threads of en...

Page 3: ...njury and property damage DO NOT remove or modify the control pad viewing window It is imperative that the enclosure be well ventilated to ensure reliable performance Adequate space around the intake and exhaust of the enclosure MUST be accommodated Eaton s Crouse Hinds Division recommends x be a minimum of 12 inches 0 3 meters 6 4 8 2 5 3 7 1 1 2 3 7 5 6 4 8 Figure 1 ...

Page 4: ... injury utilize the dedicated lifting eye and handle appropriately to ensure safe installation 3 Use the dedicated lifting eye to mount enclosure on suitable mounting surface Select a mounting location that will provide suitable strength and rigidity for supporting the enclosure and all components CAUTION Do not attach shrouds or pre filters until after enclosure is mounted Enclosure Weight lbs 1 ...

Page 5: ...2 4 DIMENSIONAL DRAWINGS IF 1619 05 18 Copyright 2018 Eaton s Crouse Hinds Division Page 5 ...

Page 6: ... PRE FILTER INSTALLATION 3 2 LINE FEED 2 5 MOUNTING 1 Select a mounting location that will provide suitable strength rigidity and space per Section 2 1 for supporting the ACE system and all contained wiring 2 Refer to Section 2 2 for approximate weights and Section 2 4 for dimensions 3 Install two 2 5 8 bolts on left side 4 Tap each of the four 4 mounting feet with a mallet to ensure tight assembl...

Page 7: ...gital inputs Constant speed 1 select 1 on Acceleration deceleration select Reset Forward 0 Reverse 1 Stop 0 Start 1 Digital input outputs Output Running Output Ready Ground selection Auxiliary voltage output digital interlock Digital input output ground 24 V DC 200 mA Digital input ground 24 V DC 200 mA Run enable Safety functions module connection Control panel connection Memory unit connection V...

Page 8: ...on 3 6 COMMUNICATION MODULES Available options Protocol Suffix Profibus CP Devicenet CD CAN Open CC Modbus CM Ethernet CE 4 GENERAL OPERATION 4 1 KEYPAD INTERFACE To review selection criteria observe the control pad screen through the viewing window Criteria is identified in the lower corners of the control pad corresponding to the buttons as shown Refer to the drive manufacturer s manual for addi...

Page 9: ...TOP or ALARM condition Solid red power on drive stopped fault Solid green drive running Blinking red drive running in alarm mode maintenance required Lights off power off 5 5 EXPLOSIVE EVENT REQUIRED MAINTENANCE In the event of an explosion within the enclosure the filter assemblies and pre filters must be replaced Personnel injury or equipment damage may result from failure to replace the filters...

Page 10: ... 12 0 14 0 7 5 606 T4A Figure 1 ACE10 10 16 0 18 0 10 674 T4A Figure 1 ACE10 15 60 J 2 20 0 25 0 15 737 T4A Figure 1 ACE10 20 26 0 30 0 20 847 T4A Figure 1 ACE10 25 30 0 35 0 25 875 T4A Figure 1 ACE10 30 42 0 50 0 30 1008 T4A Figure 1 ACE10 40 100 55 0 58 0 40 1217 T4A Figure 1 ACE10 50 65 0 72 0 50 1397 T4A Figure 1 ACE10 60 82 0 81 0 60 1577 T4A Figure 2 Base Cat Enclosure size Input rating amps...

Page 11: ...3 screws holding the baffle to the blower bracket Remove baffle and hold for re assembly 8 Attach baffle to new blower bracket using the same three 3 screws 9 Align new manifold to enclosure wall 10 Align new manifold clamp bracket to threaded studs Be sure the manifold clamp bracket flanges point toward the interior of the enclosure 11 Install four 4 lock washers and nuts on threaded studs hand t...

Page 12: ...intended use and assumes all risk and liability whatsoever in connection therewith Eaton s Crouse Hinds Division IF 1619 1201 Wolf Street Syracuse New York 13208 U S A Revision 4 Copyright 2018 Revised 05 18 Supersedes 01 14 2 Loosen and remove eight 8 screws and lock washers from keypad fingers Remove fingers 3 Loosen and remove pushbutton assemblies 4 Apply Eaton s Crouse Hinds series STL lubric...

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