background image

Step 9. 
Install shear bolt connector

ote:

N

Refer to the separate installation instructions 

supplied with the shear bolt connector.

 

Install centering ring.

 

Refer to Figure 11 and Table 1 to determine what size 

conductors require a centering ring and the correct 

color to use.

 

Wire brush conductor (aluminum only).

 

Immediately insert the conductor completely into the 

barrel of the lug and rotate connector to distribute 

inhibitor.

 

Align flats of connector and apparatus bushing for 

minimum conductor strain.

ote:

N

Connector must be fully seated on cable conductor.

 

With an Allen hex key as specified in Table 2 screw in bolt 

No. 1 until it breaks off smoothly. Proceed with bolt No. 

2 in a similar way. If the lug has more than two (2) bolts, 

continue with bolt No. 3 and bolt No. 4, (not shown in 

Figure 11). See Figure 11 for tightening sequences.

 

Once all the bolts have broken off, smooth any rough 

edges with a file and install the covering caps. Carefully 

clean off any filings.

 

Wipe excess inhibitor from connector and adapter 

surfaces.

Step 10. 
Check  di men sions

 

Check length from end of com pres sion con nec tor to top 

of cable adapter.

 

Length should be no longer than "E" dimension. (Re fer to 

Fig ure 12 and Table 2.)

Install BOL-T T-body with mating parts

Step 11.
Install  DT625 T-body

 

Clean and lubricate outside of cable adapter with lubricant 

supplied.

 

Clean and lubricate inside of T-body with lubricant supplied.

ote:

N

If test point T-body is used, insure test point is 

opposite front plate side of T-body.

 

Without moving the cable adapter, slide T-body onto cable 

adapter until compression connector eye is centered in 

600 A interfaces. (Refer to Figure 13.)

ote:

N

The end of the cable adapter must line up with 

the top edge of the tape marker after T-body 

assembly. Refer to Figure 10.

 

Remove tape marker from cable.

 

Go to Step 12, page 12 to complete T-body termination.

Figure 12. Line illustration for dimensional check.

Shear Bolt Connector

"E"

See Table 2

Tape Marker

Cable Adapter

Concentric Neutral 

Wires

Figure 13. Line illustration of BOL-T T-body installation.

T-body

Cable Adapter

Tape Marker

Concentric Neutral Wires

Lubricate

600 A Interfaces

Apparatus 

Bushing

Test Point on Accessible 

Side

Figure 11. Mechanical lug tightening sequence.

Bolt 2

Bolt 1

Bolt 3

Start

 with

 Bolt

 1

Centering Ring

6

600 A 15/25 kV class BOL-T connector assembly installation instructions for 

  MN650005EN   February 2015  

Summary of Contents for COOPER POWER SERIES

Page 1: ...15 25 kV class BOL T and separable splice connector assembly installation instructions COOPER POWER SERIES Deadbreak Apparatus Connectors MN650005EN Effective February 2015 Supersedes S600 10 2 July...

Page 2: ...ING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event w...

Page 3: ...ipment Required 2 TOOLS REQUIRED Tools Required 2 INSTALLATION OF CONNECTORS Shear Bolt Installation Procedure 2 Compression Connector Procedure 7 COMPLETING T BODY TERMINATION Installation of BOL T C...

Page 4: ...ormation DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low voltage lines...

Page 5: ...of damage If the BOL T connector is to be stored for any length of time prior to installation provide a clean dry storage area Standards ISO 9001 Certified Quality Management System DANGER All associa...

Page 6: ...ly so that it is centered between apparatus bushing and parking pocket parallel to and 6 152 mm from apparatus frontplate Provide adequate cable slack for cable movement between standoff bushing and a...

Page 7: ...6 E Cable Adapter Check Maximum 7 25 184 2 7 25 184 2 7 25 184 2 Table 1 Shear Bolt Connector Cable Conductor Size Shear Bolt Connector AWG or kcmil mm2 Standard Sizes Centering Ring Color Conductor...

Page 8: ...e 1 25 mm from end of insulation shield Refer to Figure 5 Wrap two turns of tape to serve as marker for cable adapter location Step 5 Remove conductor insulation Note N Do not pencil cable Remove insu...

Page 9: ...apter into position make sure that no bulge is present see Figure 10 WARNING Equipment Damage Personal Injury Improperly positioned cable adapter may result in equipment damage or personal injury Figu...

Page 10: ...nec tor to top of cable adapter Length should be no longer than E dimension Re fer to Fig ure 12 and Table 2 Install BOL T T body with mating parts Step 11 Install DT625 T body Clean and lubricate ou...

Page 11: ...s frontplate Provide adequate cable slack for cable movement between standoff bushing and apparatus bushing Support cable as needed to maintain position Cut cable 1 75 44 mm from centerline of bushing...

Page 12: ...Refer to Figure 16 Wrap two turns of tape to serve as marker for cable adapter location Step 5 Remove conductor insulation Note N Do not pencil cable Remove insulation exposing bare conductor to lengt...

Page 13: ...apter into position make sure that no bulge is present see Figure 21 Figure 19 Line illustration of insulation cleaning Wiping Direction Wipe Insulation Figure 20 Line illustration of insulation cable...

Page 14: ...ion connector Refer to Figure 22 Rotate each successive crimp 90 on compression connector and allow 1 8 3 mm between crimps Wipe excess inhibitor from connector and adapter surfaces Step 10 Check di m...

Page 15: ...sion connector eye is centered in 600 A interfaces Refer to Figure 24 Note N The end of the cable adapter must line up with the top edge of the tape marker after T body assembly Refer to Figure 21 Rem...

Page 16: ...ng procedure Install BOL T connector onto apparatus bushing Step 13 Install T body onto apparatus bushing Clean and lubricate mating interfaces of apparatus bushing and T body with lubricant supplied...

Page 17: ...nd by moving T body forward and back perpendicular to the apparatus frontplate Do not move side to side as this may loosen the connection If tight Re torque to 55 ft lbs If loose Remove insulating plu...

Page 18: ...not factory installed hand thread a 5 8 stud into the insulating plug Insert the insulating plug into the first T body lining up the hole in the compression connector with the 5 8 stud Insert the conn...

Page 19: ...e open interface of the last T body Hand thread the insulating plug into the connecting plug Secure the first insulating plug using a 1 wrench Using a 1 socket on a torque wrench tighten the second in...

Page 20: ...ineers Inc IEEE This publication product is not endorsed or approved by the IEEE Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com Eaton s Cooper Power Systems Division 2300 Badger...

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