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15

Accessories 

INSTALLATION AND OPERATION INSTRUCTIONS

   MN280103EN   March 2023   www.eaton.com

Accessories 

Auxiliary switch

A single-stage auxiliary switch can be provided as an 

accessory. The auxiliary switch has two independent 

contacts: a single “a” contact (follows state of recloser 

contacts) and a single “b” contact (opposite recloser 

contacts). This accessory allows for remote monitoring  

of the recloser.
The switch contacts are insulated for 250 Vac and have a 

continuous current rating of 5 A. The interrupting ratings are 

shown in 

Table 6

.

Table 6 .  Auxiliary switch ratings

Volts

Amperes

Up to 30 Vdc

5 A

Up to 250 Vac

5 A

Minimum applicable load

0.16 A at 5.0 Vdc

Table 7 .  Auxiliary switch pin contacts and  

cable wire colors

Recloser  

phase 

a

Contact  

type 

b

Wire  

color 

c

Pin

A-phase

a

Black

A

Red

C

A-phase

b

White

B

Red

C

B-phase

a

Green

D

Blue

F

B-phase

b

Orange

E

Blue

F

C-phase

a

White/black

G

Green/black

J

C-phase

b

Red/black

H

Green/black

J

Unused

Unused

Unused

K, L, M, N, P

See 

Figure 9

A-phase is designated as terminals 1 and 2. B-phase is 

designated as terminals 3 and 4. C-phase is designated as terminals 5 

and 6.

The “a” contacts are normally open; “b” contacts are normally closed.

The wire color of the factory supplied cable accessory.

Terminal options

NOVA NX-STS reclosers can be specified with eyebolt 

terminals (630 A and 800 A), two-hole (630 A) or four-hole 

(800 A) flat-pad terminals, or stud-type terminals (800 A).
The eyebolt and flat-pad terminals are made of copper 

alloys. Eaton recommends terminal connection to copper 

wires to optimize the electrical connection. Aluminum 

cables may produce aluminum oxide sufficient to 

compromise the electrical connections.

Anti-oxide coatings for temporary protection of wire-

brushed, aluminum cable connections to flat-pad 

terminals must be maintained at intervals determined by 

the customer based on load current, climate, and other 

installation conditions.
Eyebolt terminals are recommended for copper  

conductors only.

Mounting hanger

Pole-mounting accessory

One pole-mounting hanger, which allows a variety of add-on 

components to be mounted such as arresters and PTs (dry 

or oil type), is available for pole-mount installations for wood 

or concrete poles. Refer to 

Figure 2

 for a representation of 

this bracket.

Arrester mounting brackets

The NOVA NX-STS recloser has available a source side 

arrester mounting bracket (mounts in front of the recloser) 

and a load-side bracket (mounts behind the recloser) for use 

with the pole-mounting hanger. Each arrester bracket has 

three mounting locations for factory or customer-supplied 

arresters. The arrester brackets can be factory or field 

installed. If installed at the factory, optional arresters  

can be factory installed with phase and/or ground wiring.  

See 

Figure 3

 for arrester bracket locations on the pole-

mounting hanger.

Wildlife protection accessory

Wildlife guarding is an optional accessory that can 

be ordered for the NOVA NX-STS recloser for wildlife 

protection. Due to its unique vented design, it allows water 

to easily drain through the wildlife guard and ample visibility 

to the terminal connection housed within the wildlife guard.
The wildlife guard uses a positive latching system to secure 

the wildlife guard securely to the recloser shed.
The wildlife guard is designed to secure itself around 

the first major skirt of the vertical and horizontal recloser 

bushing. If the load-side voltage sensor accessory is 

installed, the wildlife guard shall have a notch to allow 

the load-side sensor to safely extend into the guard for 

connection to the recloser top terminal.
Improper installation of the wildlife guard may affect voltage 

sensing accuracy of the load-side voltage sensor. During 

inspection, ensure there are no trapped contaminants within 

the guard that may affect the load-side sensor connection.
See 

Figure 13

 that showcases the wildlife guard installed 

on an example site-ready recloser

Figure 14

 and 

Figure 15

 

show how the wildlife guard for the load-side voltage sensor 

is installed. The same process applies when installing the 

horizontal wildlife guard on the first major shed nearest to 

the horizontal recloser terminal.

Summary of Contents for Cooper Power NOVA NX-STS

Page 1: ...NOVA NX STS single tank triple single electronically controlled recloser installation and operation instructions Reclosers MN280103EN Effective March 2023 New Issue COOPER POWER SERIES...

Page 2: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS...

Page 3: ...2 DIMENSIONS 3 INSTALLATION PROCEDURE 7 Removing recloser from service 9 RECLOSER OPERATION 10 Vacuum interrupter 10 Mechanism tripping and closing 10 Electronic control 11 Manual operation of energi...

Page 4: ...nts WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY RESULT...

Page 5: ...for damage incurred during shipment If damage is discovered file a claim with the carrier immediately Handling and storage Be careful during handling and storage of the NOVA NX STS recloser to minimi...

Page 6: ...32 5 41 6 32 5 41 6 32 5 32 5 Rated duration of short circuit s 3 3 3 3 3 3 Rated short circuit breaking current kA sym 12 5 16 12 5 16 12 5 12 5 Rated symmetrical short circuit making current kA sym...

Page 7: ...110 kV BIL inches mm 15 kV 125 kV BIL inches mm 27 kV 125 kV BIL inches mm 27 kV 150 kV BIL inches mm 38 kV 170 kV BIL inches mm Terminal to terminal 41 40 1052 0 41 40 1052 0 41 40 1052 0 41 40 1052...

Page 8: ...0 38 0 170 kV BIL 58 20 1478 0 27 40 696 0 ote N All dimensions are in inches mm Dimensions shown are approximate 36 59 929 0 36 59 929 0 47 69 1211 0 A 15 24 387 0 42 87 1089 0 15 50 394 0 15 50 394...

Page 9: ...s mm Dimensions shown are approximate Ground lug Grounding connection 0 50 mounting bolts 3 for outboard mounting 3 for inboard mounting 5 94 151 0 29 88 759 0 15 54 395 0 5 38 137 0 29 88 759 0 15 54...

Page 10: ...8 70 1999 0 Dry 81 10 2060 0 ote N All dimensions are in inches mm Dimensions shown are approximate B B 28 13 715 0 28 18 716 0 29 34 745 0 21 99 559 0 14 23 361 0 Center of gravity for reference only...

Page 11: ...ic condition of the recloser or the vacuum integrity of the interrupter WARNING FALLING EQUIPMENT USE THE LIFTING LUGS PROVIDED AND FOLLOW ALL LOCALLY APPROVED SAFETY PRACTICES WHEN LIFTING AND MOUNTI...

Page 12: ...TO COMPLY COULD CAUSE SEVERE INJURY OR DEATH ote N Control is interlocked such that during normal operation voltage cannot appear unless correct 52a b status is reported by the recloser To ensure pro...

Page 13: ...ED ALWAYS ESTABLISH A VISIBLE DISCONNECT FAILURE TO FOLLOW PROPER SAFETY PRACTICES CAN RESULT IN CONTACT WITH HIGH VOLTAGE WHICH WILL CAUSE DEATH OR SEVERE PERSONAL INJURY 1 Block ground tripping via...

Page 14: ...o the Form 7 recloser control The recloser responds to trip and close commands from the control per the settings programmed in the control Refer to Service Information MN280095EN Form 7 Microprocessor...

Page 15: ...the main contacts of the recloser Contact position is indicated by the OPEN flag of the contact position indicator located on the bottom of the recloser The yellow operating handle will remain down in...

Page 16: ...NG HAZARDOUS VOLTAGE IF TERMINAL CONNECTIONS ARE REVERSED VOLTAGE SENSING MAY INDICATE ERRONEOUS VOLTAGES WHEN THE CONTACTS ARE OPEN DO NOT RELY ON VOLTAGE SENSING TO ENSURE THAT THE VOLTAGE IS ZERO A...

Page 17: ...RFACES ARE CLEAN AND DRY BEFORE CONNECTING CABLES VOLTAGE SENSING ERRORS CAN RESULT FROM CONTAMINATION FAILURE TO COMPLY CAN RESULT IN CONTROL AND RECLOSER MISOPERATION The electrical connectors of th...

Page 18: ...ION HAZARDOUS VOLTAGE DO NOT TOUCH THE RECEPTACLE CONNECTIONS OF THE CONTROL VOLTAGE SENSING CABLE IF THE RECLOSER IS ENERGIZED AND THE CONTROL VOLTAGE SENSING CABLE IS DISCONNECTED FROM THE RECLOSER...

Page 19: ...ounting hanger Pole mounting accessory One pole mounting hanger which allows a variety of add on components to be mounted such as arresters and PTs dry or oil type is available for pole mount installa...

Page 20: ...full rated ambient temperature range of the recloser and control The accuracy for this system applies when the following conditions are met Voltage range is greater than 50 to 100 of the rated maximum...

Page 21: ...THE SWITCHGEAR APPARATUS AND CONTROL AND HIGH VOLTAGE TRANSFORMER MUST BE IN A TEST CAGE OR SIMILAR PROTECTED AREA TO PREVENT ACCIDENTAL CONTACT WITH THE HIGH VOLTAGE PARTS SOLIDLY GROUND ALL EQUIPMEN...

Page 22: ...ply test voltage to terminals 1 3 and 5 for 60 seconds 9 The recloser should withstand the test voltage for 60 seconds Withstand test results The high potential withstand tests provide information on...

Page 23: ...for damage Check the module surface and major and minor sheds for cracks holes and major chips If damage is present the module must be replaced Contact your Eaton representative 7 If no damage is fou...

Page 24: ...rip Alt COIL Vendor Specific Close Trip COIL Close Trip Aux 52a Aux 52b Aux COM 69b combined SWITCH COM 52a 52b 69a Source VS Load VS VS Neutral PRESENT ONLY IF AUX SWITCH IS ORDERED THESE SIGNALS TER...

Page 25: ...re 17 for typical configuration Phase C Internal Wiring See Figure 17 for typical configuration E SHIELD f VS Shield C CT C M Coil PhC Standard Interface Close Trip P Coil PhC Close Trip Y 52a PhC b 5...

Page 26: ...S MN280103EN March 2023 www eaton com Figure 19 Auxiliary switch accessory wiring Phase A Phase B Phase C B1 F5 F3 F4 Aux 52a Aux 52b Aux Sw Com Aux 52a Aux 52b Aux Sw Com Customer connection B1 F5 F3...

Page 27: ...23 Service information INSTALLATION AND OPERATION INSTRUCTIONS MN280103EN March 2023 www eaton com This page is intentionally left blank...

Page 28: ...aton com cooperpowerseries 2023 Eaton All Rights Reserved Printed in USA Publication No MN280103EN Z27254 March 2023 KA2048 0774 Rev 00 Eaton is a registered trademark All trademarks are property of t...

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