background image

Page 43

614-20306-00 - 9SX 0-6 KVA EMEA_EN

6. UPS maintenance

6.4 Replacing 

batteries

DO NOT DISCONNECT the batteries while the UPS is in Battery mode.

Batteries can be replaced easily without turning off the UPS or disconnecting the load.
If you prefer to remove input power to change the batteries, see "UPS Shutdown" on page 39.

Consider all warnings, cautions, and notes before replacing batteries.
•  Servicing should be performed by quali

fi

 ed service personnel knowledgeable of batteries and required 

precautions. Keep unauthorized personnel away from batteries.

•  Batteries can present a risk of electrical shock or burn from high short circuit current. 

Observe the following precautions: 

1. 

Remove watches, rings, or other metal objects.

2. 

Use tools with insulated handles.

3. 

Do not lay tools or metal parts on top of batteries.

4. 

Wear rubber gloves and boots.

•  When replacing batteries, replace with the same type and number of batteries or battery packs. 

Contact your service representative to order new batteries.

•  Proper disposal of batteries is required. Refer to your local codes for disposal requirements.

•  Never dispose of batteries in a 

fi

 re. Batteries may explode when exposed to 

fl

 ame.

•  Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and 

may be extremely toxic.

•  Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source 

from ground. Contact with any part of a grounded battery can result in electrical shock. 
The likelihood of such shock can be reduced if such grounds are removed during installation and 
maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).

•  ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. Attempting to alter 

wiring can cause injury.

•  Disconnect charging source prior to connecting or disconnecting battery terminals.

Summary of Contents for 9SX Series

Page 1: ...9SX UPS 9SX EBM Installation and user manual Copyright 2018 EATON All rights reserved 614 20306 00_EN 9SX 0 6 KVA EMEA...

Page 2: ...alert you to important information RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol Important instructions that must always be followed Do not discard the...

Page 3: ...tery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not...

Page 4: ...for a normal storage temperature less than 25 C This charges the battery thus avoiding possible irreversible damage During the replacement of the Battery Module it is imperative to use the same type...

Page 5: ...unctions 36 4 7 Eaton Intelligent Power Software suite 38 4 8 Cybersecurity 38 5 Operation 39 5 1 Start up and Normal operation 39 5 2 Starting the UPS on Battery 39 5 3 UPS Shutdown 39 5 4 Operating...

Page 6: ...rd we use comprises over 50 of recycled cardboard Sacks and bags are made of polyethylene Packing materials are recyclable and bear the appropriate identification symbol Materials Abbreviations Number...

Page 7: ...eliminate the effects of power disturbances and guard the integrity of your equipment Providing outstanding performance and reliability the EATON 9SX s unique benefits include True online double conve...

Page 8: ...000I 33 3 214 x 346 x 412 9SX3000I 33 4 214 x 346 x 412 9SX3000IM 33 4 214 x 346 x 412 9SX5KI 65 5 244 x 575 x 542 9SX6KI 65 5 244 x 575 x 542 9SX1000IR 15 7 438 x 86 5 x 438 9SX1500IR 18 4 438 x 86 5...

Page 9: ...ard 3 Relay output contact 4 Connector for additional battery module 5 Primary outlets critical equipment 6 Group 1 programmable outlets 7 Group 2 programmable outlets 8 Connector for automatic recogn...

Page 10: ...t contact 4 Connector for additional battery module 5 Primary outlets critical equipment 6 Group 1 programmable outlets 7 Group 2 programmable outlets 8 Connector for automatic recognition of an addit...

Page 11: ...cation card 3 Relay output contact 4 Connector for additional battery module 5 Primary outlets critical equipment 6 Group 1 programmable outlets 7 Group 2 programmable outlets 8 Connector for automati...

Page 12: ...s critical equipment 6 Group 1 programmable outlets 7 Group 2 programmable outlets 8 Connector for automatic recognition of an additional battery module 9 RS232 communication port 10 USB communication...

Page 13: ...ies Part number Description Network MS Network M2 Network card Modbus MS Modbus and network card INDGW M2 Industrial Gateway Card MiniSlot Relay MS Relay card EBMCBL36T EBMCBL48T EBMCBL96T EBMCBL240T...

Page 14: ...ge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative 3 2 UPSTower 0 3KVA A Checking the accessory k...

Page 15: ...any high power devices to the 16 A outlet To program shutdown of outlets 6 7 during operation on battery power and thus optimise the available backup time please check the in out settings Note The UP...

Page 16: ...nd that adequate bend radius and strain relief exist for each cable 3 Connect the battery detection cable s to the connector of the UPS and of the EBM s 3 4 UPSTower 5 6KVA A Checking the accessory ki...

Page 17: ...step 1 to 6 to unpack the UPS C Installation To install the cabinet 1 Place the UPS on a flat stable surface in its final location 2 Always keep 150 mm of free space behind the UPS rear panel 3 If in...

Page 18: ...breaker 5KVA 6KVA D curve 40 A 2 Required cable cross sections Table 2 Cable cross sections UPS power rating 5KVA 6KVA Minimum of section required Terminal block capacity Phase and neutral solid or st...

Page 19: ...al current device for Input and Bypass inputs UPS with separate Input and Bypass inputs supplied by separate sources Change in SEA between upstream and downstream or galvanic isolation required Freque...

Page 20: ...his type of connection must be carried out by qualified electrical personnel Before carrying out any connection check that the upstream protection device Input source is open O OFF Always connect the...

Page 21: ...rews 9 Tightened the cable glands J Frequency converter connection This type of connection must be carried out by qualified electrical personnel Before carrying out any connection check that the upstr...

Page 22: ...able attached with battery detection cable 3 Quick start 4 EBM Installation manual Discard the EBM user s guide if you are installing the EBM with a new UPS at the same time Use the UPS user s guide t...

Page 23: ...step 1 to 6 to unpack the EBM C Installation To install the cabinet 1 Place the EBM on a flat stable surface in its final location 2 Always keep 150 mm of free space behind the EBM rear panel 3 If in...

Page 24: ...EBM power cable s into the battery connector s Up to 4 EBMs may be connected to the UPS 2 Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cabl...

Page 25: ...ify that the following additional items are included with the UPS 1 9SX UPS 2 Connection cable to AC power source 3KVA models only 3 2 connection cables for the protected equipment 4 RS232 communicati...

Page 26: ...socket 1 then to the AC power source 2 Connect the loads to the UPS using the cables 16 It is preferable to connect the priority loads to the outlets marked 5 and the non priority loads to the outlet...

Page 27: ...al Extended Battery Module EBM verify that the following additional items are included with the EBM 1 9SX EBM 2 Battery detection cable 3 Quick start 4 EBM Installation manual 5 Rack kit for 19 inch e...

Page 28: ...M front panel 2 Plug the EBM power cable s into the battery connector s Up to 4 EBMs may be connected to the UPS Verify that the EBM connections are tight and that adequate bend radius and strain reli...

Page 29: ...ault indicator red Escape Up Down Enter On Off button Battery mode indicator orange Bypass mode indicator orange The following table shows the indicator status and description Indicator Status Descrip...

Page 30: ...mmand from user Equipment is not powered until button is pressed Online mode The UPS is operating normally The UPS is powering and protecting the equipment Battery mode 1 beep every 10 seconds A utili...

Page 31: ...Off conditions Battery settings Sets battery configuration Com settings Sets communication parameters Event log Event filter Selects faults alarms and or events to display Event list Displays the eve...

Page 32: ...urs 102 On Off settings Start Restart Cold start Auto restart Auto start Start on bypass Cold start Auto restart are Enabled Auto start Start on bypass are Disabled Forced reboot Enabled Disabled Time...

Page 33: ...ABM cycling External battery Auto detection Manual EBM set Manual battery set Auto detection Using standard EBM UPS detects automatically the number of EBM connected Deep Disch protect Yes No If set...

Page 34: ...utdown or restart commands from software are authorized Enabled Shutdown commands Send CMD Output OFF OFF delay restart Sets events or fault that will actuate Output signal parameters through external...

Page 35: ...with EATON power management software Installation of the communication cards optional It is not necessary to shutdown the UPS before installing a communication card 1 Remove the slot cover 2 secured...

Page 36: ...ing Signal inputs have no function by default please choose a function through the LCD Settings Com settings Input signals on page 33 See below example of configuration with RPO terminal used as RPO f...

Page 37: ...your critical load to avoid accidental load loss Programmable Signal Outputs The 9SX incorporates 3 programmable signal outputs one relay output 2 optocouplers outputs pin 1 8 Signal outputs can be c...

Page 38: ...ection to Modbus protocol in addition to network management Relay MS card has isolated dry contact Form C relay outputs for UPS status Utility failure Battery low UPS alarm OK or on Bypass 4 7 Eaton I...

Page 39: ...es the Battery mode notice and notices that indicate missing utility power Resolve any active alarms before continuing See Troubleshooting on page 50 Check the UPS status from the front panel to view...

Page 40: ...of AC Input Power Following an outage the UPS restarts automatically when AC input power returns unless the restart function has been disabled and the load is supplied again 5 6 Setting High Efficienc...

Page 41: ...battery tests are done every week in constant charging mode and at each cycle in ABM mode The tests frequency can be modified During the test the UPS transfers to Battery mode and discharges the batte...

Page 42: ...duced at low temperature below 10 C 6 2 Storing the equipment If you store the equipment for a long period recharge the battery every 6 months by connecting the UPS to utility power The internal batte...

Page 43: ...ts When replacing batteries replace with the same type and number of batteries or battery packs Contact your service representative to order new batteries Proper disposal of batteries is required Refe...

Page 44: ...move the 2 screws of the metal battery cover 5 Remove the battery cover to free the battery pack 6 Pull out the plastic handle of the battery pack and slide the pack out slowly on to a flat and stable...

Page 45: ...he lugs on the upper part of the front panel 2 Rotate the front face 3 Remove the lower part of the front panel A ribbon cable connects the LCD control panel to the UPS Do not pull on the cable or dis...

Page 46: ...new batteries on page 49 13 Reset the 4 years Life Cycling Monitoring LCM Control Reset battery life Replacing the internal battery TOWER 5 6KVA The internal battery is heavy Use caution when handling...

Page 47: ...2 Disconnect the internal battery connector 3 Disconnect one of the 4 battery trays Remove the plastic protection above the connector and disconnect the battery tray 4 Remove the metal fixing part to...

Page 48: ...ure main internal battery connector is disconnected 8 Connect the battery tray and put back the plastic protection above the connector A small amount of arcing may occur when connecting the internal b...

Page 49: ...button to activate the menu options 3 Select Control then Start battery test The UPS starts a battery test if the batteries are fully charged the UPS is in Normal mode with no active alarms and the b...

Page 50: ...tery mode and the battery is running low This warning is approximate and the actual time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Ba...

Page 51: ...e See 6 3 When to replace batteries 7 2 Silencing the alarm Press the ESC Escape button on the front panel display to silence the alarm Check the alarm condition and perform the applicable action to r...

Page 52: ...350W 9SX2000I 2000VA 1800W 9SX3000I 3000VA 2700W 9SX3000IM 3000VA 2700W 9SX5KI 5000VA 4500W 9SX6KI 6000VA 5400W Table 2 Extended Battery Module model list Part Number Configuration Battery voltage For...

Page 53: ...96T 48 7 214 x 346 x 412 9SXEBM240T 104 9 244 x 575 x 542 9SXEBM36R 22 2 438 x 86 5 x 438 9SXEBM48R 27 4 438 x 86 5 x 438 9SXEBM72R 40 5 438 x 86 5 x 608 Table 4 Electrical input Nominal frequency 50...

Page 54: ...VA 92 97 84 5KVA 94 98 92 6KVA 94 98 92 Frequency regulation Sync with line 5 of nominal line frequency outside this range 0 5 of auto selected nominal frequency 0 5 of auto selected nominal frequency...

Page 55: ...Contact Discharge 15 kV Air Discharge IEC 61000 4 3 Radiated field 10 V m IEC 61000 4 4 EFT 4 kV IEC 61000 4 5 Surges 2 kV Differentiel Mode 4 kV Common Mode IEC 61000 4 6 Electromagnetic field 10 V...

Page 56: ...48T 48Vdc 2 x 4 x 12V 9Ah 9SXEBM96T 96Vdc 2 x 8 x 12V 9Ah 9SXEBM240T 240Vdc 2 x 20 x 12V 7Ah Rack configuration 1000VA 36Vdc 3 x 12V 9Ah 1500VA 48Vdc 4 x 12V 9Ah 2000VA 72Vdc 6 x 12V 7Ah 3000VA 72Vdc...

Page 57: ...nt break in the supply of power to the load Backup time Time during which the load can be supplied by the UPS operating on battery power Load Devices or equipment connected to the UPS output HE mode O...

Page 58: ...Page 58 614 20306 00 9SX 0 6 KVA EMEA_EN...

Page 59: ...Page 59 614 20306 00 9SX 0 6 KVA EMEA_EN...

Page 60: ...Page 60 614 20306 00 9SX 0 6 KVA EMEA_EN...

Reviews: