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Chapter 3 uPS Installation Plan and unpacking

use the following basic sequence of steps to install the uPS:

1. Create an installation plan for the UPS system (Chapter 3).

2. Prepare your site for the UPS system (Chapter 3).

3. Inspect and unpack the UPS cabinet (Chapter 3).

4. Unload and install the UPS cabinet, and wire the system (Chapter 4).

5. Install features, accessories, or options, as applicable (Chapter 4).

6. Complete the Installation Checklist (Chapter 4).

7.

Have authorised service personnel perform preliminary operational checks and start up the system.

3 1

Creating an Installation Plan

Before installing the UPS system, read and understand how this manual applies to the system being installed.
Use the procedures and illustrations in paragraph 3.2 and Chapter 4 to create a logical plan for installing the
system.

Startup and operational checks for parallel systems or installations with accessory
cabinets must be performed by an authorised Eaton Customer Service Engineer, or the
warranty terms may become void. This service is offered as part of the sales contract for
the UPS. Contact an Eaton service representative in advance (usually a two-week notice
is required) to reserve a preferred startup date.

3 2

Preparing the Site

For the UPS system to operate at peak efficiency, the installation site should meet the environmental
parameters outlined in this manual. If the UPS is to be operated at an altitude higher than 1000m (3300 ft),
contact an Eaton service representative for important information about high altitude operation. The operating
environment must meet the weight, clearance, and environmental requirements specified.

3 2 1 environmental and Installation Considerations

The UPS system installation must meet the following guidelines:

•

The system must be installed on a level floor suitable for computer or electronic equipment.

•

Suitable for mounting on concrete or other non-combustible surfaces only.

•

The system must be installed in a temperature and humidity controlled indoor area free of conductive
contaminants.

NOTE

CAUTION

It must be ensured that no line input source can accidentally be connected to the UPS during installation.

WARNING

•

Installation may only be carried out by qualified technicians and in conformity with the applicable
safety standards.

•

The UPS unit is not suitable for IT or corner-earthed power distribution systems.

Eaton 9EHD UPS (20-40 kVA, 380/400/415V) Installation and Operation Manual

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Summary of Contents for 9EHD Series

Page 1: ...20 40 kVA 380 400 415V Installation and Operation Manual Eaton 9EHD UPS ...

Page 2: ......

Page 3: ...ion et de maintenance des batteries et de l onduleur Veuillez consulter entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement 2016 Eaton Corporation All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced even extracts unless permission granted Every care has be...

Page 4: ...SeCTIon 1 InSTallaTIon 3 uPS InSTallaTIon Plan and unPaCkIng 8 3 1 Creating an Installation Plan 8 3 2 Preparing the Site 8 3 2 1 Environmental and Installation Considerations 8 3 2 2 UPS System PowerWiring Preparation 14 3 2 3 UPS System InterfaceWiring Preparation 19 3 3 Inspecting and Unpacking the UPS Cabinets 20 4 uPS SySTem InSTallaTIon 22 4 1 Preliminary Installation Information 22 4 2 Unlo...

Page 5: ... 60 6 3 4 Transfer from Bypass to Normal Mode 61 6 3 5 Transfer from Normal Mode to Internal Maintenance Bypass 61 6 3 6 Transfer from Internal Maintenance Bypass to Normal Mode 62 6 3 7 UPS and Critical Load Shutdown 62 6 3 8 Charger Control 63 6 3 9 BatteryTest 63 6 3 10 Using the UPS LOAD OFF Command 63 6 3 11 Using the Remote Emergency Power off Switch 64 6 4 Multiple UPS Parallel Operation 65...

Page 6: ...nce 75 8 2 1 DAILY Maintenance 75 8 2 2 MONTHLY Maintenance 75 8 2 3 PERIODIC Maintenance 76 8 2 4 ANNUAL Maintenance 76 8 2 5 BATTERY Maintenance 76 8 3 Installing Batteries 77 8 4 Recycling the Used Battery or UPS 77 8 5 MaintenanceTraining 77 9 ProduCT SPeCIfICaTIonS 78 9 1 Model Numbers 78 9 2 Specifications 78 Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual iv ...

Page 7: ...erminal Detail without transfer 32 Figure 4 12 Building AlarmTerminal Block Connector Assignments without transfer 32 Figure 4 13 InterfaceWiring Access without transfer 33 Figure 4 14 Pull ChainTerminal Block Connector Assignments 34 Figure 4 15 Parallel UPS system connections 35 Figure 4 16 REPOTerminal Block Connector Assignments 37 Figure 4 17 Normally Open REPO SwitchWiring 38 Figure 4 18 Nor...

Page 8: ...utput Circuit Breaker and Bypass Fuse Parameters Ratings 18 Table 3 9 Recommended DC input circuit breaker rating 18 Table 4 1 Building Alarm Connections 32 Table 4 2 Pull Chain Connections 34 Table 4 3 REPO Connections 37 Table 4 4 Normally Open REPOWireTerminations 38 Table 4 5 Normally Closed REPOWireTerminations 39 Table 6 1 Status Indicators 51 Table 6 2 Display Function Menu Map 54 Table 6 3...

Page 9: ...tive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS is housed in a single free standing cabinet with safety shields behind the door for hazardous voltage protection Figure 1 1 shows the Eaton 9EHD 20 40 kVA UPS NOTE 1 NOTE 2 Startup may be performed by the customer s qual...

Page 10: ... advanced Battery management A three stage charging system increases battery service life by optimising recharge time and protects batteries from damage due to high current charging and inverter ripple currents Charging at high currents can overheat and damage batteries 1 1 4 dual Input Dual feed models are available for 9EHD UPS To update a single feed UPS to dual feed field update kits for dual ...

Page 11: ...vide backup depending on the load and configuration In addition when one UPS is taken out of service for maintenance or is not operating properly a redundant UPS continues to supply uninterrupted power to the critical load A Controller Area Network CAN Bridge provides connectivity for system metering and operational mode control 1 2 3 monitoring and Communication Mini Slot Cards Optional Mini Slot...

Page 12: ...r nickel cadmium batteries The Battery normal voltage 432V 216 cells or 480V 240 cells Default NiCad 384V 320 cells or 400V 334 cells Default or 432V 360 cells or 480V 400 cells 1 4 Basic System Confgurations The following basic UPS system configurations are possible Single UPS Single UPS with external batteries and accessory cabinets The UPS system configuration can be enhanced by adding optional...

Page 13: ...electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste centre 1 8 for more Information Refer to the External Battery Cabinet Installation Manual for the following additional information Installation instructions including site preparation planning for installation wiring and safety information and detailed illustrations of cab...

Page 14: ...s a result of the connected loads high leakage current is possible Connection to earth ground is required for safety and proper product operation Do not check UPS operation by any action that includes removal of the earth ground connection with loads attached Ensure all power is disconnected before performing installation or service Batteries can present a risk of electrical shock or burn from hig...

Page 15: ... local codes for disposal requirements Do not dispose of batteries in a fire Batteries may explode when exposed to flame Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit Do not install or operate the UPS system close to gas or electric heat sources The operating environment should be maintained wit...

Page 16: ...ive in advance usually a two week notice is required to reserve a preferred startup date 3 2 Preparing the Site For the UPS system to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual If the UPS is to be operated at an altitude higher than 1000m 3300 ft contact an Eaton service representative for important information about high altit...

Page 17: ...the cabinet and outlets are in the top of the cabinet Allow clearance in front of and in top of the cabinet for proper air circulation The clearances required around the UPS cabinet are shown inTable 3 2 andTable 3 3 Table 3 2 uPS Cabinet Clearances from Top of Cabinet 500 mm 20 working space from front of Cabinet 900 mm 36 working space from Back of Cabinet 50 mm 2 working space from right Side o...

Page 18: ...ments are shown inTable 3 4 Table 3 4 air Conditioning or Ventilation requirements during full load operation model rating Input output Voltage Heat rejection BTu hr x1000 kg cal hr Eaton 9EHD 31 40 20 20 kVA 380 220 230 230 240 240 4 62 1165 Eaton 9EHD 33 40 20 380 380 400 400 415 415 Eaton 9EHD 31 40 30 30 kVA 380 220 230 230 240 240 6 94 1750 Eaton 9EHD 33 40 30 380 380 400 400 415 415 Eaton 9E...

Page 19: ...binet dimensions front and right Side Views Dimensions are in millimetres inches FRONT FRONT TOP VIEW BOTTOM VIEW figure 3 2 uPS Cabinet dimensions Top and Bottom Views Dimensions are in millimetres inches Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual 11 ...

Page 20: ... 78 8 C G C G 1050 41 3 300 11 8 FRONT VIEW RIGHT VIEW figure 3 3 uPS Cabinet Centre of gravity without output transformer Dimensions are in millimetres inches 12 Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual ...

Page 21: ...of gravity with output transformer Dimensions are in millimetres inches FRONT VIEW RIGHT VIEW 2000 78 8 600 23 6 1000 39 4 C G C G 500 19 7 740 29 2 300 11 8 Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual 13 ...

Page 22: ...ption on this device If this is an option externally fitted backfeed contactor is not nesessary to install the below label should be applied on all primary power isolators installed remote from the UPS area and on external access points CAPACITORS INSIDE REQUIRE 5 MINUTES TO DISCHARGE TO A SAFE LEVEL AFTER ALL POWER IS REMOVED SEE HANDBOOK FOR INSTRUCTIONS Refer to national and local electrical co...

Page 23: ...te near the UPS Install a proper three pole overcurrent disconnect device before connecting to the UPS the disconnect device shall disconnect simultaneously all line conductors of the AC MAINS SUPPLY Do not disconnect neutral neutral required for system operation If a disconnect device interrupts the neutral conductor it shall simultaneously interrupt all line conductors When single phase current ...

Page 24: ...aC Input to uPS Bypass five Wire dual feed Full Load Current 3 Phases 1 Neutral Amps 29 43 58 Conductor Size Phase A B C min mm2 2 5 1 4 1 6 1 max mm2 10 1 16 1 25 1 Conductor Size N linear load min mm2 6 1 10 1 16 1 max mm2 25 1 35 1 50 1 C dC Input from external Battery 432 Vdc 1 Positive 1 Negative Total Amps 46 69 92 Conductor Size min mm2 6 1 10 1 16 1 max mm2 25 1 35 1 50 1 d aC output to Cr...

Page 25: ...und Ground M8 bolt mounting 12 106 50 24 mm2 M8 Hex L Ground jerry M6 bolt mounting 3 26 28 26 mm2 M6 Hex Heater Opeional N Ground jerry M6 bolt mounting 3 26 28 26 mm2 M6 Hex noTe Callout letters A B C and D map to Figure 5 5 Table 3 7 recommended Input Circuit Breaker ratings Circuit Breaker rating uPS model Eaton 9EHD 31 40 20 80 Derated 51A 2116 Eaton 9EHD 33 40 20 100 Rating 41A Eaton 9EHD 31...

Page 26: ...tery voltage is computed at 2 volts per cell Rated battery current is computed at 2 volts per cell The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1 of nominal DC voltage at rated battery current If the conductors used for DC input from the battery cabinets to the UPS are those provided by the UPS manufacturer and the UPS and battery cabinets ar...

Page 27: ...e power terminal wiring channel keep interface wiring separate from power wiring or use shielded wire If using conduit install the interface wiring in separate conduit from the power wiring All building alarm inputs require an isolated normally open contact or switch rated at 24Vdc 20 mA minimum connected between the alarm input and common terminal All control wiring and switch contacts are custom...

Page 28: ...ION Do not tilt the UPS cabinets more than 10 from vertical or the cabinets may tip over 3 Set the pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each side for removing the cabinet from the pallet 4 Remove the protective wood container from the cabinet For the following steps use pincer type pliers or a large flat blade screw driver to straighten the securing tabs NOTE ...

Page 29: ...y to determine the extent of the damage and its impact on further installation NOTE While waiting for installation protect the unpacked cabinet from moisture dust and other harmful contaminants Failure to store and protect the UPS properly may void your warranty figure 3 5 uPS Cabinet as Shipped on Pallet wood container removed Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manua...

Page 30: ...rea or as close as possible before unloading from the pallet Insert the forklift or pallet jack forks between the supports on the bottom of the pallet see Figure 3 9 through Figure 3 11 for the UPS cabinet centre of gravity measurements The UPS Cabinet is bolted to a wooden pallet supported by wood skids To remove the pallet WARNING The UPS cabinet is heavy seeTable 3 1 If unpacking and unloading ...

Page 31: ...4pcs Bracket Bolts on rear side total 4pcs Warning Do not throw away the bolts and the size is M12 40 Figure 4 1 Disassemble the bracket bolts that fixed on pallet in front side and rear side total 8pcs Open this cover to take Open the door first out the hang bolts Figure 4 2 Take out the M20 hang bolts 4pcs Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual 23 ...

Page 32: ...d the level must greater than or equal to 45 degrees 5 These machine is too heavy make sure the ground is able to withstand Figure 4 3 Lift cabinet with four hang bolts move to the right installation position and put it down Bracket Bolts in front side total 4pcs Bracket Bolts on rear side total 4pcs Figure 4 4 Assemble the bracket bolts in front side and rear side total 8pcs 24 Eaton 9EHD UPS 20 ...

Page 33: ...Front Rear 835 2 151 155 151 71 5 287 8 Φ14 24L OB holes Figure 4 5 Mounting Dimension of Bottom Installation Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual 25 ...

Page 34: ...l battery breakers are open Connect PE first CAUTION The most common battery type used in UPS installations is the valve regulated battery Valve regulated cells are not sealed The amount of gas given off is less than for flooded cells but when planning the battery installation allowance must be made for adequate ventilation and heat dissipation Valve regulated cells are not completely maintenace f...

Page 35: ...plied with the UPS For a detailed view of the UPS terminal block see Figure 4 6 and Figure 4 7 5 Connect phase A B and C and Neutral power wiring from output terminals and neutral terminals to the critical load See paragraph 3 2 2 for wiring and termination requirements For a detailed view of the UPS terminal block see Figure 4 6 and Figure 4 7 6 If wiring interface connections proceed to paragrap...

Page 36: ...ation eaTon 9eHd 31 40 40 30 20 AC Input to L Heater N BAT Battery BAT AC Input to Phase A L1 UPS Rectifer Phase B L2 Phase C L3 N N Ground Terminals Phase A L1 AC Input to Phase B L2 UPS Bypass Phase C L3 Phase C L3 AC Output to Phase B L2 Critical Load Phase A L1 RIGHT VIEW Ground Terminals on Cabinet figure 4 7 Power Terminal location eaTon 9eHd 33 40 40 30 20 28 Eaton 9EHD UPS 20 40 kVA 380 40...

Page 37: ...aph 3 2 3 Table 4 1 Figure 4 8 and Figure 4 12 3 Interface cables can enter the UPS via bottom hole see Figure4 8 and Figure4 13 4 Connect the building alarm interface wiring as shown inTable 4 1 and Figure 4 12 5 If wiring parallel connections proceed to paragraph 4 5 2 if wiring Mini Slot connections proceed to paragraph 4 5 3 RS232 PAR IN RJ45 1 PAR OUT RJ45 2 Wiring Access Interface Terminal S...

Page 38: ...6 27 28 29 30 31 32 33 34 RLY2 K2 RLY2 K3 RLY2 K4 RLY2 K5 NC COM NO NC COM NO NC COM NO NC COM NO 35 36 37 38 39 40 41 42 43 44 45 46 Building Alarm1 Building Alarm2 Building Alarm3 REPO Pull Chain BA1 BA2 BA2 BA2 BA3 BA3 REPO_1 REPO_2 REPO_3 REPO_4 Pul CH Pul CH figure 4 9 Interface Terminal detail 47 48 49 50 BAT TEMP TEMP TEMP Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Man...

Page 39: ...unication REMOVE THIS COVER Bays and Interface Terminals See Figure 4 11 for detail figure 4 10 Interface Terminal locations without transfer Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual 31 ...

Page 40: ... 2 Input Programmable UPS alarm activated by a remote dry contact closure 4 Building Alarm 2 5 Building Alarm 3 Input Programmable UPS alarm activated by a remote dry contact closure 6 Building Alarm 3 Building Alarm 1 Building Alarm 3 Building Alarm 2 Mini Slot Communication Bay 1 Mini Slot Communication Bay 2 Building Alarm See Figure 4 12 for Detail REPO Terminals See Figure 4 16 for Detail Par...

Page 41: ... installation procedure 1 Disconnect all input and output sources of power from this equipment 2 Check for hazardous voltage between all terminals including the protective earth ensure the equipment has no hazardous voltage 3 Remove the front cover plate that covered the parallel communication ports and the right panel then working on the communication circuit and routing as figure 4 13 4 After wo...

Page 42: ...oceed to paragraph 4 5 3 Pull Chain CAUTION Parallel system combined input and output cable length should be in accordance with the following rule It should be designed to ensure that wiring impedance from point of supply to UPS input and from UPS output to load connection for each UPS module in a multi module system is equal or within a tolerance of approximately 10 This is to ensure approximatel...

Page 43: ...TIN E T PER M U J G RMINATIN E T E CABL 5 4 J R E CABL 5 4 J R E CABL 45 RJ 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 6 CN CN3 6 CN CN3 6 CN 3 CN 6 CN 3 CN S U B N A C S U B N A C S U B N A C S U B N A C T U O IN T U O IN T U O IN UT O IN 4 S UP 3 S UP 2 S UP S 1 UP Parallel UPS Control Wiring with MOBs 1A 1C 1B 1B 2A 2C 2B 2B 3B 3B 4B 4B 3A 3C 4A 4C UPS 1 UPS 1 UPS 2 UPS 2 UPS 3 UPS 3 UPS 4 UPS 4 Outputs f...

Page 44: ...d install the LAN and other cables to the appropriate Mini Slot cards See Figure 4 6 and Figure 4 17 for Mini Slot communication bay locations 3 Refer to the manual supplied with the Mini Slot card for operator instructions 4 Install the power terminal cover using the provided hardware LAN drop for connection to UPS communications card is to be supplied by customer NOTE Eaton 9EHD UPS 20 40 kVA 38...

Page 45: ...To Install a REPO switch 1 Verify the UPS system is turned off and all power sources are removed See Chapter 6 UPS Operating Instructions for shutdown instructions 2 Securely mount the REPO switch Recommended locations include operator s consoles or near exit doors 3 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 3 Table 4 3 Figure 4 6 Figu...

Page 46: ... the interface terminal cover using the retained hardware Table 4 4 rePo Connections from rePo Station s Switch Contact Block either Block To rePo Terminal Block on Back of uPS Cabinet Wire Size Tightening Torque 3 4 NO See Figure 4 13 for wiring Twisted Wires 2 0 5 2 0 mm2 7 lb in 0 8 Nm figure 4 17 normally open rePo Switch Wiring 3 1 2 4 3 4 REPRO Switch No Twisted Wires REPO TB Eaton 9EHD UPS ...

Page 47: ...e is required to reserve a preferred startup date 4 8 Completing the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipment Complete all items listed on the checklist to ensure a smooth installation Make a copy of the Installation Checklis...

Page 48: ...alled UPS system is clean and dust free Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment A 230 Vac service outlet is located within 7 5 metres 25 feet of the UPS equipment Startup and operational checks are performed by an autho...

Page 49: ...notes Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual 41 ...

Page 50: ...us duty solid state transformer free three phase true online system that provides conditioned and uninterruptible AC power to the UPS system s output and critical load The basic system consists of a rectifier battery converter inverter monitoring operation control panel integrated communication server and digital signal processor DSP logic Figure 5 1 shows the main elements of the UPS system If ut...

Page 51: ...ring Standard Normal mode power for the system is derived from a utility input source through the rectifier input contactor Three phase AC input power is converted to DC using IGBT devices to produce a regulated DC voltage to the inverter When the battery contactor is closed the battery is charged directly from the regulated rectifier output through a buck or boost DC converter depending on the sy...

Page 52: ...suffers an internal failure it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service Bypass Input Rectifer Input Input Breaker Breaker Input Contactor Output Contactor Output Contactor Closed Main Power Flow Trickle Current Energised De Energised Open Battery Converter Inverter Battery Contactor Battery Rectifer Static Switch O...

Page 53: ... instantaneously anytime the inverter is unable to support the applied load The continuous static switch is wired in series with the backfeed protection contactor if fitted and together they are wired in parallel with the rectifier and inverter The static switch being an electronically controlled device can be turned on immediately to pick up the load from the inverter while inverter output contac...

Page 54: ...is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the connected loads When this event occurs the UPS issues another set of audible and visual alarms indicating SHUTDOWN IMMINENT Unless the rectifier has a valid AC input soon the output can be supported for only two...

Page 55: ...d internal structure of the UPS battery supply and basic maintenance bypass oneline drawing Voltage uPS model Input output System Type See Figure 5 5 See Table 9 1 380 400 415 380 400 415 Single Reverse Transfer UPS with External Battery Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual 47 ...

Page 56: ...cal Load Battery Converter Rectifer Inverter L1 L2 L3 N Pull Chain Parallel CAN Mini Slot Interface Remote EPO Fuse Fuse Fuse Battery Contactor Battery Breaker Interface Board L1 L2 L3 N AC Input to Bypass 4 Wire A B C Rotation a B d C uPS CaBIneT eXTernal BaTTery CaBIneT noTe Callout letters a B C and d map to Table 3 5 figure 5 5 uPS System oneline 3 Phase Input 3 Phase output Eaton 9EHD UPS 20 ...

Page 57: ...ful and the system operates properly NOTE 2 Read this section of the manual and have thorough knowledge of UPS operation before attempting to operate any of the controls 6 1 uPS Controls and Indicators The controls and indicators identified and described in this section are used to control and monitor UPS operation Figure 6 1 shows the controls and indicators and Figure 6 2 shows the UPS switches ...

Page 58: ...RTH FAULT or BATTERY BREAKER BOTH OPTIONAL RECTIFIER INPUT BREAKER figure 6 2 uPS Switches 6 1 1 Control Panel The control panel is used to set up and control the UPS and to monitor UPS operation For a description of the UPS control panel functions see paragraph 6 2 50 Eaton 9EHD UPS 20 40 kVA 380 400 415V Installation and Operation Manual ...

Page 59: ...g diode LED lamps work with the alarm horn to let you know the operating status of the UPS Table 6 1 describes the status indicators Table 6 1 Status Indicators Indicator Status description On The UPS is in Normal mode The power module is supplying power to the critical load I n t e r n a l n l y Green Off The UPS is turned off I n t e r n a l n l y On The UPS is in Battery mode Because Battery mo...

Page 60: ...at an event needing attention is taking place The horn cycles at a half second rate System Event Indicators The status indicators on the UPS control panel work with the event horn to let the operator know when the UPS is operating in any mode other than normal Only the Normal mode indicator is illuminated during normal UPS system operation The other indicators illuminate to indicate alarms or even...

Page 61: ...rm message For more information about alarms and notices see paragraph 6 2 2 B The information area contains data about UPS status and operations C The menu bar shows the symbols of the available screens To select a screen highlight the screen symbol using the navigation pushbuttons and then press the RETURN pushbutton D The navigation pushbuttons function depending on the screen displayed Use the...

Page 62: ...Main Menu and Mimic screen from the Meters Events History Controls or Setup screens Returns to the main System Setup Level screen from a setup submenu Return arrow acknowledges or executes a command or saves a setting Up and down arrows scroll through screens and lists or highlight settings Left and right arrows select or adjust settings displayed on the screen 6 2 5 mimic Screen Figure 6 5 shows ...

Page 63: ...ed Use the LEFT or RIGHT arrow pushbuttons to select the SETUP symbol on the main menu bar to display the Setup screen Use the UP or DOWN arrow pushbutton to highlight the function desired then press the RETURN pushbutton to display the function screen See Figure 6 6 for a typical screen display User Info The User Info screen provides the model CTO and serial numbers of the UPS the Output voltage ...

Page 64: ...hbutton to highlight Unit Name then press the RETURN pushbutton to display the Unit Name screen Use the LEFT or RIGHT arrow pushbutton to highlight the character to be changed Use the UP or DOWN arrow pushbutton to make the change When fnished making changes use the LEFT or RIGHT arrow pushbutton to highlight SAVE and the UP or DOWN arrow pushbutton to select YES To complete the save function and ...

Page 65: ...l commands are controlled through this screen In addition the screen displays the current status of the UPS Figure 6 7 shows the System Control screen Use the or pushbutton to highlight the command screen desired then press the RETURN pushbutton to display the command menu screen Use the or pushbutton to highlight the command desired Table 6 4 describes the control functions and provides instructi...

Page 66: ...ode Battery Control Commands Use the up or down arrow pushbutton to highlight the command function desired then press the RETURN pushbutton to execute the command Charger Turns the battery charger on Resting Turns the battery charger off Table 6 5 Typical System Status messages function message UPS Load Off Bypass Online HE Bypass Off On Available Charger Charger Resting Charger Status Status Stat...

Page 67: ...ternal battery breakers 13 Observe the UPS control panel display becoming active indicating logic power 14 Verify no alarms are active 15 Select the CONTROLS symbol on the main menu bar The System Control screen is displayed 16 If not already selected select UPS on the System Control screen 17 On the UPS System Control screen select the LOAD OFF NORMAL command then press the RETURN pushbutton 18 I...

Page 68: ...erve the UPS control panel display becoming active indicating logic power 14 Verify no alarms are active 15 Select the CONTROLS symbol on the main menu bar The System Control screen is displayed 16 If not already selected select UPS on the System Control screen 17 On the UPS System Control screen select the LOAD OFF BYPASS command then press the RETURN pushbutton 6 3 3 Transfer from normal to Bypa...

Page 69: ...en select the NORMAL BYPASS command then press the RETURN 2 Loosen the screws that fix the cover over the maintenance bypass switch and slide the cover to the right This action will signal the UPS to transfer to static bypass Refer to Figure 6 8 for switch arrangement 3 Verify that the LCD LED display indicates the UPS is in Bypass mode 4 Close the Maintenance Bypass switch 5 Open the Bypass Input...

Page 70: ...ance or service on the critical load shut down power to the load 1 Turn off all equipment that is being powered by the UPS 2 Perform the LOAD OFF procedure in paragraph 6 3 12 The output and bypass backfeed contactors if fitted open and the power module is turned off 3 Perform the battery charger off procedure in paragraph 6 3 10 The input and battery contactors open WARNING Power is present insid...

Page 71: ...elect the CONTROLS symbol on the main menu bar The System Control screen is displayed 2 Select Battery on the System Control screen 3 On the Battery System Control screen select the RESTING TESTING command then press the RETURN pushbutton 6 3 10 using the uPS load off Command A UPS Load Off is initiated by the Load Off command on the UPS Control screen The UPS LOAD OFF controls the UPS output by p...

Page 72: ...s open and the power module is turned off immediately without asking for verification CAUTION Do not attempt to restart the system after the REPO until the cause of the shutdown has been identified and cleared 2 To deactivate the REPO switch in preparation for restarting the UPS insert the supplied key and rotate clockwise until the red pushbutton releases To remove the key rotate the key back to ...

Page 73: ... close all bypass input switches 9 Close the door and secure the latch 10 Close all external battery breakers 11 Observe the UPS control panel display becoming active indicating logic power 12 Verify no alarms are active 13 Select the CONTROLS symbol on the main menu bar The System Control screen is displayed 14 If not already selected select UPS on the System Control screen 15 On the UPS System C...

Page 74: ...ing active indicating logic power 12 Verify no alarms are active 13 Select the CONTROLS symbol on the main menu bar The System Control screen is displayed 14 If not already selected select UPS on the System Control screen 15 On the UPS System Control screen select the LOAD OFF BYPASS command then press the RETURN pushbutton The critical load is immediately supplied by the bypass source in Bypass m...

Page 75: ...hutdown To shut down the UPS 1 Open the MOB for the UPS being shut down 2 Select the CONTROLS symbol on the main menu bar The System Control screen is displayed 3 If not already selected select UPS on the System Control screen 4 On the UPS System Control screen select the NORMAL UPS OFF command then press the RETURN pushbutton The output and bypass backfeed contactors open and the power module is ...

Page 76: ...he System Control screen 11 On the UPS System Control screen select the UPS OFF NORMAL command then press the RETURN pushbutton 12 If requested enter the Level 1 password Default password is 1111 The rectifier and inverter turn on The inverter continues to ramp up to full voltage Once the inverter reaches full voltage the UPS output contactor closes and the static switch turns off Power is now sup...

Page 77: ...trol screen select the CHARGING RESTING command then press the RETURN pushbutton 6 4 9 Battery Test NOTE 1 NOTE 2 This UPS has a user initiated battery test intended to determine if the batteries are able to support the load The battery test is only able to be initiated when the battery is fully charged This normally occurs within 72 hours of the start of a charging cycle The command will not be s...

Page 78: ...ION All power to the critical load is lost when the LOAD OFF is selected in the following step You should use this feature only when you want to de energise the critical load 4 SelectYes or no then press the RETURN pushbutton SelectingYes will immediately shut down the UPS and de energising the critical load Selecting No will abort the shutdown CAUTION Do not attempt to restart the system after Lo...

Page 79: ...ed with the switch To use the REPO switch 1 Firmly push the red pushbutton until it locks into place The switch latches into the activated state The input output battery and optional bypass backfeed contactors open and the power module is turned off immediately without asking for verification CAUTION Do not attempt to restart the system after the REPO until the cause of the shutdown has been ident...

Page 80: ...de provides an RS232 interface for connection to a PC or to a UPS Control display unit Jumpers are used to select the interface contacts or RS232 LAN and telephone drops for use with Mini Slot connectivity cards must be supplied by facility planners or the customer The Industrial relay Card MS IRC MS provides a simple way to remotely input UPS information to an alarm system PLC or a computer syste...

Page 81: ...or connection to a PC or to a UPS Control display unit Jumpers are used to select the interface contacts or RS232 figure 7 2 relay Card mS 7 3 Building alarm monitoring This standard feature lets you connect the UPS to your building alarms such as smoke detectors or overtemperature alarms The customer interface terminals for external connections are located inside the UPS Use twisted pair wires fo...

Page 82: ...ith any part of a grounded battery can result in electrical shock The likelihood of such shock is reduced if such grounds are removed during installation and maintenance When replacing lead acid batteries use the same number of sealed lead acid batteries When replacing nickel cadmium batteries use the same number of nickel cadmium batteries Proper disposal of batteries is required Refer to your lo...

Page 83: ...e Normal status indicator is not illuminated contact an Eaton service representative 8 2 2 monTHly maintenance Perform the following steps monthly 1 Monitor system parameters as described in paragraph 6 2 Using the Control Panel 2 Check the UPS air filters located behind the front door and wash or replace as necessary See Figure 8 1 for filter location Contact an Eaton service representative for r...

Page 84: ...s be retorqued to values listed in this manual 8 2 4 annual maintenance Annual preventive maintenance should be performed only by authorised service personnel familiar with maintenance and servicing of the UPS system Contact an Eaton service representative for more information about service offerings 8 2 5 BaTTery maintenance Contact an Eaton service representative for battery maintenance Battery ...

Page 85: ...lure ou d incendie Suivre les précautions qui s imposent Pour le remplacement utiliser le même nombre et modéle des batteries L élimination des batteries est règlementée Consulter les codes locaux à cet effet CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries or nickel cadmium batteries and must be disposed of properly For more informa...

Page 86: ... 40 kVA 50 60 Hz 9 2 Specifcations The following sections detail the input output environmental and battery specifications for the UPS Table 9 2 UPS Environmental operating Temperature UPS 0 to 40 C 32 to 104 F without derating The recommended operating temperature is 25 C 77 F Battery 5 25 C Storage Temperature 25 to 70 C excluding batteries prolonged storage above 40 C causes rapid battery self ...

Page 87: ...age Three phase input Single output 220 Vac 230 Vac and 240 Vac nominal nominal output Voltage Three phase input Three phase output 380 Vac 400 Vac and 415 Vac nominal output Voltage Harmonic Content 2 maximum THD linear load 5 maximum THD nonlinear load output Current See Table 3 5 and Table 3 6 output Voltage Balance 2 for 100 maximum load imbalance linear load output Voltage Phase displacement ...

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