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Installation instructions

Cable stripping and scoring tools, available from various tool 

manufacturers, are recommended for use when installing 

loadbreak elbows. After preparing the cable, the elbow 

housing is pushed onto the cable. The load-break probe is 

threaded into the coppertop connector using the supplied 

installation tool or an approved equivalent. Use a clampstick 

to perform loadmake and loadbreak operations. (See page 6 

for operating instructions.)
Complete elbow kit includes:

• 

Elbow Body

• 

Coppertop Compression Connector

• 

Loadbreak Probe

• 

Probe Installation Tool

• 

Silicone Lubricant

• 

Instruction Sheet

Tools/Accessories needed:

• 

Tape Measure

• 

Wire Brush

• 

Knife

• 

Cable Stripping Tool

• 

Crimping Tool

• 

Cable Cleaner

• 

Cable Cutters

• 

Clampstick

• 

Personal Protection Equipment

For detailed instructions, please see pages 3-4.

Table 1.  Crimp Chart

Connector Size  

(AWG or kcmil)

Catalog 

Number

Nominal 

Barrel 

Diameter

Burndy

®

Kearney™

Anderson

®

Tool

Thomas & Betts

®

Concentric or  

Compressed

Compact 

or 

Solid

Tool  

MD6

Tool  

Y35

Tool 

Y46**

Tool

O

Tool  

H1, H2

Tool 

UT-3

Tool 

UT-5

Tool  

UT-15

Die

Die

Die

Die

Die

Die

Die

Die

2.88 in x 0.625 in. Connectors
#6 

#4 

#3 

#2 

#1 

1/0 

2/0

#4 

#3 

#2 

#1 

1/0 

2/0 

3/0

CC2C01T 

CC2C02T 

CC2C03T 

CC2C04T 

CC2C05T 

CC2C06T 

CC2C07T

5/8 in.

W-BG 

(2)
BG Nose 

(4)
W243 

(3)

U243 

(2)
UBG 

(3)
U25ART 

(2)

5/8 NOSE 

(5)

9/16 

(5)

VC-5 

(4)
VC-6 

(4)

5/8 

(2)

TU 

(4)

54H 

(2)

2.88 in. x 0.780 in. Connectors
3/0 

4/0 

250 *

4/0 

250 

300

CC2C08T 

CC2C09T 

CC2C10T

3/4 in.

W247| 

(5)

U27ART 

(3)

737 

(4)
747 

(3)

737 

(4)
747 

(3)

VC-5 

(4)
VC-6 

(4)

-

TU 

(4)

66R 

(2)

*   Compresses Stranding Only
** Burndy

®

 Tool Y46 requires adapter P-U-ADP

2

200 A 35 KV CLASS “LE” SERIES ELBOW INSTALLATION INSTRUCTIONS

   MN650010EN   May 2015   

Summary of Contents for 200 A 25 kV class

Page 1: ...200 A 35 kV class LE series elbow installation instructions COOPER POWER SERIES Loadbreak Apparatus Connectors MN650010EN Effective May 2015 Supersedes S500 41 1 March 2011...

Page 2: ...NY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no...

Page 3: ...dling and Storage 1 Quality Standards 1 INSTALLATION INSTRUCTIONS Installation Instructions 2 Preparation of Concentric Neutral Cable 3 Elbow and Loadbreak Probe Installation 4 OPERATING PROCEDURES Lo...

Page 4: ...afety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low volt...

Page 5: ...IONAL LOCKING RING THREE PHASE PROBE INSULATED CUFF ARC FOLLOWER PULLING EYE TEST POINT CAP DRAIN WIRE TAB LOADBREAK BAND PEROXIDE CURED SEMI CONDUCTING SHIELD INSULATION ENCAPSULATED CONDUCTIVE INSER...

Page 6: ...Cable Cutters Clampstick Personal Protection Equipment For detailed instructions please see pages 3 4 Table 1 Crimp Chart Connector Size AWG or kcmil Catalog Number Nominal Barrel Diameter Burndy Kear...

Page 7: ...the compression connector prior to crimping to ensure proper thread engagement Place the coppertop bimetal connector on the conductor Make sure the threaded hole in connector faces the apparatus bush...

Page 8: ...elbow Step 7 By hand thread loadbreak probe into threaded eye of coppertop connector When tight use the provided installation tool to properly torque the loadbreak probe Proper torque is applied when...

Page 9: ...vices to system ground per appropriate Installation Instructions All associated apparatus must also be grounded Secure elbow eye firmly onto clampstick and lock Twist clampstick clockwise until the el...

Page 10: ...This page intentionally left blank 6 200 A 35 KV CLASS LE SERIES ELBOW INSTALLATION INSTRUCTIONS MN650010EN May 2015...

Page 11: ...This page intentionally left blank 7 200 A 35 KV CLASS LE SERIES ELBOW INSTALLATION INSTRUCTIONS MN650010EN May 2015...

Page 12: ...wer and Kearney are valuable trademarks of Eaton in the U S and other countries You are not permitted to use the trademarks without the prior written consent of Eaton Burndy is a registered trademark...

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