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Product information

Introduction

Eaton’s Cooper Power™ series loadbreak elbow connector 

is a fully-shielded and insulated plug-in termination for 

connecting underground cable to transformers, switching 

cabinets and junctions equipped with loadbreak bushings. 

The elbow connector and bushing insert comprise the 

essential components of all loadbreak connections. 

Read this manual first

Read and understand the contents of this manual and follow 

all locally approved procedures and safety practices before 

installing or operating this equipment.

Additional information

These instructions cannot cover all details or variations 

in the equipment, procedures, or process described nor 

provide directions for meeting every possible contingency 

during installation, operation, or maintenance. For additional 

information, contact your Eaton representative.

Acceptance and initial inspection

Each loadbreak elbow is in good condition when accepted 

by the carrier for shipment. Upon receipt, inspect the 

shipping container for signs of damage. Unpack the elbow 

and inspect it thoroughly for damage incurred during 

shipment. If damage is discovered, file a claim with the 

carrier immediately.

Handling and storage

Be careful during handling and storage of the loadbreak 

elbow to minimize the possibility of damage. If the elbow 

is to be stored for any length of time prior to installation, 

provide a clean, dry storage area.

Standards

ISO 9001 Certified Quality Management System

Figure 1.  Line illustration of 200 A 35 kV Class elbow.

TEST POINT 

(OPTIONAL)

LOCKING RING

THREE-PHASE 

PROBE

INSULATED 

CUFF

ARC 

FOLLOWER

PULLING 

EYE

TEST 

POINT 

CAP

DRAIN 

WIRE TAB

LOADBREAK 

BAND

PEROXIDE-CURED  

SEMI-CONDUCTING SHIELD

INSULATION 

ENCAPSULATED 

CONDUCTIVE 

INSERT ENDS

PEROXIDE-CURED 

SEMI-CONDUCTING INSERT

PEROXIDE-

CURED EPDM 

INSULATION

 WARNING 

All associated apparatus must be de-energized during 

any hands-on installation or maintenance. Failure to 

comply may result in death, severe personal injury and 

equipment damage.

 CAUTION 

The 200 A loadbreak elbow connector is designed to 

be operated in accordance with normal safe operating 

procedures. These instructions are not intended to 

supersede or replace existing safety and operating 

procedures. The elbow connector should be installed 

and serviced only by personnel familiar with good 

safety practices and the handling of high-voltage 

electrical equipment.

 CAUTION 

Optional Capacitive Test Point Operating Instructions: 

Use only voltage indicating instruments specifically 

designed for test points. Use of conventional voltage 

sensing devices may provide false “No Voltage” 

indications.

The test point must be dry and free of contaminants 

when checking for voltage. After indication is taken: 

clean, dry, and lubricate the test point cap with silicone 

grease and assemble to the test point.

Always consider the termination to be energized until 

the test point “No Voltage” indication is confirmed by 

other means.

 CAUTION 

Elbows with tan cuffs (QuickMake probe) must be 

mated only with 21.1 kV 1Ø rated bushings (identified 

by tan nose pieces). Elbows with purple cuffs (3Ø 

probe) must be mated only with 21.1/36.6 kV 3Ø rated 

bushings (identified by purple nose pieces).

1

200 A 35 KV CLASS “LE” SERIES ELBOW INSTALLATION INSTRUCTIONS

   MN650010EN   May 2015   

Summary of Contents for 200 A 25 kV class

Page 1: ...200 A 35 kV class LE series elbow installation instructions COOPER POWER SERIES Loadbreak Apparatus Connectors MN650010EN Effective May 2015 Supersedes S500 41 1 March 2011...

Page 2: ...NY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no...

Page 3: ...dling and Storage 1 Quality Standards 1 INSTALLATION INSTRUCTIONS Installation Instructions 2 Preparation of Concentric Neutral Cable 3 Elbow and Loadbreak Probe Installation 4 OPERATING PROCEDURES Lo...

Page 4: ...afety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and low volt...

Page 5: ...IONAL LOCKING RING THREE PHASE PROBE INSULATED CUFF ARC FOLLOWER PULLING EYE TEST POINT CAP DRAIN WIRE TAB LOADBREAK BAND PEROXIDE CURED SEMI CONDUCTING SHIELD INSULATION ENCAPSULATED CONDUCTIVE INSER...

Page 6: ...Cable Cutters Clampstick Personal Protection Equipment For detailed instructions please see pages 3 4 Table 1 Crimp Chart Connector Size AWG or kcmil Catalog Number Nominal Barrel Diameter Burndy Kear...

Page 7: ...the compression connector prior to crimping to ensure proper thread engagement Place the coppertop bimetal connector on the conductor Make sure the threaded hole in connector faces the apparatus bush...

Page 8: ...elbow Step 7 By hand thread loadbreak probe into threaded eye of coppertop connector When tight use the provided installation tool to properly torque the loadbreak probe Proper torque is applied when...

Page 9: ...vices to system ground per appropriate Installation Instructions All associated apparatus must also be grounded Secure elbow eye firmly onto clampstick and lock Twist clampstick clockwise until the el...

Page 10: ...This page intentionally left blank 6 200 A 35 KV CLASS LE SERIES ELBOW INSTALLATION INSTRUCTIONS MN650010EN May 2015...

Page 11: ...This page intentionally left blank 7 200 A 35 KV CLASS LE SERIES ELBOW INSTALLATION INSTRUCTIONS MN650010EN May 2015...

Page 12: ...wer and Kearney are valuable trademarks of Eaton in the U S and other countries You are not permitted to use the trademarks without the prior written consent of Eaton Burndy is a registered trademark...

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