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20 

General Maintenance 

The most expensive part of a laminator is usually the rollers. If these become damaged they are costly 

to repair.  Always ensure you look after the rollers and clean them regularly to avoid a 
build-up of glue (see advice below).  Never hold a sharp object such as a knife close to 
the rollers in case of catching the rubber as this could cause permanent damage that 
will effect the result of your work. 

When  your  laminator  is  cooling  down,  always  separate  the  rollers  using  the  roller 

pressure control, this will ensure that your rollers do not touch when still hot as this 
could leave a ‘flat spot’. 

Cleaning the rollers 

It is easier to remove adhesive from the rollers when they are warm. Do not attempt 

this if the system is hot (above 40oC). Always use a clean cloth and a mild anti-static 
foam  cleaner  such  as  Amberclens  by  Ambersil  or  similar.  Do  not  use  a  heavy-duty 
solvent or anything abrasive. 

If the film becomes jammed in the system in any way and there is a large build-up of 

adhesive, do not try and remove this yourself. Contact us for advice. 

Summary of Contents for Air EM-A1600SH

Page 1: ......

Page 2: ...acy and speed This technology allows the roller to adjust to the exact thickness and pressure required giving faster production times The pneumatic air allows the roller to float down ensuring Foamex...

Page 3: ...aterials into the two rubber covered rollers for example tools rulers and knives etc Don t cut adhesive films directly on the surfaces of the rubber covered rollers to avoid damage Please shut down th...

Page 4: ...Mounting Thickness mm 30mm Roller Diameter mm 130mm Laminating Temperature C 0 60 C Control Panel Digital Pressure Adjustment Pneumatic Film Core mm 77mm Power Supply AC V Hz 220 240 50 60 Power Consu...

Page 5: ...5 The Controls...

Page 6: ...ator 1 Roller lift control panel 2 Digital control panel 3 Lift up feed table 4 2x Emergency stop buttons 5 3x Media support brackets 6 Reel to reel take up unit optional 7 Laminate film mandrel 8 Tak...

Page 7: ...7 Compressor Operation Maintenance...

Page 8: ...8 Should be included 2 boxes Box with media support brackets Easymount Box to include Manual Maintenance Allen keys Safety cutter Dust cover Foot pedal Spirit level...

Page 9: ...et at the rear of the system and lock the wheel brakes in place The single heated Easymount can be run either cold or warm to switch between the two modes press the hot roller button on the control pa...

Page 10: ...start the machine with the foot pedal then press the continuous button when running The films will then begin to be drawn through the machine NOTE When using continuous mode if the magic eye sensor i...

Page 11: ...Installation of Laminating Films 11 Open Mandrel locking sleeve Pull out the Swing out arm and slide the laminate in place...

Page 12: ...swing out arm back into its home position centralize the laminate on the mandrel using the measurement guide Remove the take up mandrel waste mandrel by opening both locking sleeves and slide on a 3 i...

Page 13: ...Installation of Laminating Films 13 Film Loading Remove Safety Guard Media support plate Higher the roller and pull the laminate through the machine Put tension on the laminate...

Page 14: ...lease note When mounting board insert into rollers bring rollers down and press the lock button This will illuminate the rollers are now set to the required gap and will not move until The pressure co...

Page 15: ...ng packing tape in 3 places the centre left and right Pull the remaining backing paper of the laminate down to the feed table and roll your vinyl and place in the hooks provided Insert the media suppo...

Page 16: ...ases on the media if the laminate is following the backing paper either reduce the tension on the backing paper or increase the tension on the laminate Loading Roll to Roll Open bottom mandrel locking...

Page 17: ...ading bar into the rollers You need to use a small amount of tension to hold the vinyl taught Hold both the laminate and vinyl from the centre at the back of the machine and push the lever to lower th...

Page 18: ...right brackets to the machine Plug in the take up unit Select full speed forward combine Fit the take up mandrel note the bracket is sprung loaded on the motorised unit Then using double sided tape a...

Page 19: ...red Speed Adjust the speed until you get the required results Roller Pressure Under normal operation wind the roller pressure adjustment handle until the rollers meet and the handle goes into a neutra...

Page 20: ...minator is cooling down always separate the rollers using the roller pressure control this will ensure that your rollers do not touch when still hot as this could leave a flat spot Cleaning the roller...

Page 21: ...e rollers This is caused by adding too much roller pressure Solution Check the roller pressure is set to zero The media will then correct itself and run through smoothly Film running loose and climbin...

Page 22: ...Add tension to the film by turning the tension handles in a clockwise direction This must be done tightly for the film The film will now tension and separate behind the roller and run through without...

Page 23: ...ported to your supplier immediately If you send your laminator back for repair under warranty at any time then the warranty may be void if the laminator is not packaged correctly and as a result is da...

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