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• A sheet of clean glossy paper or spoon for transferring powder
• A roll of aluminum foil
• A roll of 

High Temperature Masking Tape 1/2” wide (#10027) or 1” wide

 (#10115) 

to mask bolts and other areas where powder build is not desired

 (See 

Masking the Part

, page 8)

• 

High Temperature Silicone Plugs (set of 30, #10078)

 to seal threaded  

  holes and close tolerance openings. These plugs also work great to support
  parts in the oven during curing (See 

Masking the Part

, page 8)

 

• A spool of 

.041” Stainless Steel Safety Wire (#43045

) to hold parts while  

  powder coating and curing. It’s better to use clean wire than coated wire 
  to prevent contaminants from falling on to 
  the powdered surface
• Clean cotton rags or lint free paper towels
• An extra disposable 

Moisture Separator    

 (#34066) 

It should be replaced monthly 

  if used daily.
• A pair of leather heat-resistant gloves 
• A quick disconnect air coupler
• A timer
• A tarp to collect powder dust for easy clean up
• A can of PRE Painting Prep (#10041Z). Apply 
  prior to powder coating and allow to air dry. Proper surface preparation is the 
  most important factor in achieving a durable finish

Other Available Products

Infrared Light Curing Systems (#10180 and #10680) 

Used in place of an oven to cure items which have been powder coated.

Moisture Filter 

(#43066)

Electrical sub-assemblies are not replaceable. If you damage any of the 

electrical parts call Eastwood at 1-800-227-8321 and a Technical Representative 

will gladly assist you in finding the best resolution to the problem. 

I

TEMS

 T

O

 M

AKE

 C

OATING

 E

ASIER

For technical assistance e-mail:  [email protected]

As with normal refinishing, 

powder can only be applied to clean, bare metal 

surfaces

. Properly clean the part to be coated by removing all traces of old 

paint, rust, grease, oil, etc. 

Removing Old Coatings

To chemically strip off old finishes use 

Eastwood’s Paint and Powder  Remover 

Qt. (#10550ZP), Aer. (#11189Z) 

or the environmentally-safe 

Eastwood 

DeKote

®

 Qt. (#10410), Gal (#10411), Aer. (#10408Z). 

To mechanically strip 

the old finish use a 

Cleaning Disc (#31095),

 wire brush, 

Radial Bristle Brush 

(#31176),

 

Abrasive Blasting Gun (#22009)

 or sand paper to completely 

remove paint. Heavy paint coatings are often more efficiently removed by using 
Paint Remover. If removing old powder coating, see page 16.

Chemical Rust Removal

Once the part is free of paint chemically remove the rust with 

Eastwood’s 

OxiSolv Rust Remover pint (#16025) , gallon (#16027), or 20 oz. spray 
(#16026), and Eastwood OxiSolv Super Gel Gallon (#16028).

Dealing With Rust

Mechanical Rust Removal

 

Rust can be removed with a wire brush, 

Cleaning Disc (#31095), Radial 

Bristle Brush (#31176)

 or by abrasive blasting. Eastwood has a wide variety 

of abrasive blasting equipment, including our blast cabinets and 

Blast out of a 

Bucket Gun (#22009)

.

Metal-2-Metal Polyester Filler (#10021Z) 

can be used as a filler for corroded 

or pitted areas prior to powder. Apply 

Metal-2-Metal 

as you would any body 

filler and finish by level sanding and feathering all edges with 180, 220, and 320 
grit paper. Do not build filler more than 1/16” or lifting may occur during heat 
cure. Filler applications should be pre baked at 400°F for 20 minutes before 
final sanding and powder coating to assure against shrinkage. If you prefer a 
single stage (non-catalyzed) filler, try 

Lab Metal

 24 oz. net wt. (#10207Z) or 

Hi-Temp Lab Metal

 24 oz. (10288Z).

Filling Minor Low Spots

Metal part must be free of any oil, dirt, or other 
contaminants before powder coating. Clean with

Metal Wash (#10120)

PRE Painting Prep 

(#10041Z), PRE Quarts (#10194ZP) 

or acetone.

Grease and Oil Removal

P

REPARING

 T

HE

 P

ART

To order parts and supplies, call 1-800-345-1178 or www.eastwood.com 

 7

Abrasive Blast 

Gun (#22009)

Cleaning Disc 

(#31095)

Paint 
Remover

DeKote

Summary of Contents for HotCoat

Page 1: ...est New Product Automotive Restoration Market Organization Part 10198 Powder Coating System BRAND Instruction Manual Part 10198Q Rev 1 06 Instruction Booklet 263 Shoemaker Rd Pottstown PA 19464 1 800 345 1178 International 610 323 2200 Fax 610 323 6268 www eastwood com Copyright 2006 Easthill Group Inc ...

Page 2: ...owder coating is environmentally friendly It produces no toxic wastes and uses no solvents The Eastwood HotCoat PowderCoat System allows you to coat a part and return it to service in less than an hour Now you can powder coat any metal part that can withstand the 400 F 204 C cure temperature utilizing an electric oven or our Infrared Light Cure System Want To Start Your Own Powder Coating Business...

Page 3: ...nsion cord to plug in the 6 power cord NOTE Unit must be grounded to work properly and safely A clean safe well lit well ventilated work area An activated charcoal respirator like our Professional Respirator 34229 to wear while the coating is being cured A dust mask like our Dust Mask 13000 to wear while handling and applying powder Disposable vinyl or Nitrile gloves 43098 M L XL to handle powder ...

Page 4: ...grease oil etc Removing Old Coatings To chemically strip off old finishes use Eastwood s Paint and Powder Remover Qt 10550ZP Aer 11189Z or the environmentally safe Eastwood DeKote Qt 10410 Gal 10411 Aer 10408Z To mechanically strip the old finish use a Cleaning Disc 31095 wire brush Radial Bristle Brush 31176 Abrasive Blasting Gun 22009 or sand paper to completely remove paint Heavy paint coatings...

Page 5: ... 450 F for 20 50 minutes remove from oven Once part is cooled use PRE Painting Prep or acetone to remove the newly exposed contaminants repeat the same preheating cycle Powder may be applied to hot or cool surface see details about Hot Application on page 15 TECH TIP To minimize bumping the piece after its been coated hang the piece from the oven rack clamp it to a bench apply the powder and inser...

Page 6: ...sitioning the part to allow gravity to help assure coverage in corners and reposition the gun Practice on some scrap pieces of metal to obtain a uniform coating If you accidentally knock some powder off the part it is usually best to blow all the powder off and start over This is particularly important for the translucent colors which easily show blemishes Inspect part with a high intensity light ...

Page 7: ...gun becomes less efficient as powder builds up on the gun emitter To remove powder build up from the emitter release the activation switch and momentarily touch the emitter to the ground clamp the resulting spark indicates the system is now discharged Wipe off the electrode with a dry cloth When you are finished applying the powder to the part release the activation switch touch the emitter to the...

Page 8: ...ting Porous Materials In some cases contaminants in porous materials will cause pits in the powder Porous cast iron die cast cast aluminum and magnesium parts trap contaminants that when heated will outgas and cause porosity problems as the powder is cured To avoid this follow these Preheating instructions For large or heavy parts and to prevent pitting from occurring preheat the part to 450 F for...

Page 9: ...ray 10095 Cast Iron Spray Gray 10163 Gold 10102 Argent Silver Base Topcoat with Clear or Translucent 10226 Architectural Bronze 10303 Rally Wheel Silver Textured Colors 10210 Gold Vein 10211 Copper Vein 10212 White Silver Vein 10213 Silver Vein 10214 Silver Hammertone 10215 Silver Wrinkle 10216 Pewter Wrinkle 10217 Gray Wrinkle 10218 Ivory Stucco 10220 Slate Web 10221 Moss Green Web 10224 Silver S...

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