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WELDER SET-UP FOR ARC OR “STICK” WELDING
1.
Be sure the power cord is unplugged and the power switch is in the “Off” position.
2.
Insert the Brass Connector of the Electrode Cable into the Negative ( - ) Brass
Receptacle on the Front Panel. Note that the Keyed Tab of the Brass Connector
fits into the Keyed Slot at the top of the Negative ( - ) Brass Receptacle
(FIG C)
.
Seat fully and turn 180° clockwise to lock in place.
3.
Insert the Brass Connector of the Ground Cable into the Positive ( + ) Brass
Receptacle on the Front Panel. Note that the Keyed Tab of the Brass Connector
fits into the Keyed Slot at the top of the Positive ( + ) Brass Receptacle
(FIG D)
.
Seat fully and turn 180° clockwise to lock in place.
4.
Move the “Stick”/TIG Switch to the “Stick” position
(FIG E)
.
5.
Attach the Ground Clamp to the workpiece as close to the welding area as possible.
To ensure good ground, clean the grounded area of any rust, grease, oils or paint.
6.
Place a Welding Rod between the jaws of the Electrode or “Stick” Holder.
PREPARING TO “STICK” WELD
1.
Plug the power cord into a properly grounded, 220-240 Volt AC, 50/60Hz,
50 Amp outlet.
2.
Make sure the Electrode or “Stick”
is not making contact with the
grounded workpiece.
3.
Switch the Power Switch to “On”.
FIG. C
FIG. D
FIG. E
✓
ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH!
Disconnect welder from power supply before assembly, disassembly, or main-
tenance of the torch, contact tip, and when installing or removing nozzles.
ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH!
The electrode and work (or ground) circuits are electrically “hot” when the
welder is on. Do not allow these “hot” parts to come in contact with your
bare skin or wet clothing. Always wear dry, protective clothing and leather
welding gloves and insulated footwear.
ARC RAYS CAN BURN!
Arc rays produce intense ultraviolet radiation which can burn exposed skin
and cause eye damage. Use a shield with the proper filter (a minimum of #11)
to protect your eyes from sparks and the rays of the arc when welding or when
observing open arc welding (see ANSI Z49.1 and Z87.1 for safety standards).