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15

IMBALANCE OPTIMIZATION

Imbalance Optimization can be used when the wheel imbalance amount is over 1 oz.  
Optimization can reduce the weight value of required wheel weights minimizing the  
amount of weight placed on a wheel.

•  Press “

OPT

” Key 

(Control Panel Display #9)

. Optimization and 180 will show in  

LED Display 

(FIG 16)

.

•  Use chalk (not included) to place a mark on the same point on the rim and tire.
•  Remove wheel/tire from Balancer.
•  Using a Tire Mounting Machine, dis-mount tire from rim, rotate tire 180° on rim and  

re-mount tire on rim.

•  Re-mount wheel/tire on Balancer, lower Guard and once again press “

START

” Key to 

begin Spin Cycle.

•  After Balancer stops, the left “

inside

” 

(Control Panel Display #1)

 LED will display 

the Optimization % Value and the right “

outside

” 

(Control Panel Display #2)

 LED will 

display the reduced imbalance weight value.  

Example

 = If a pre-optimization imbalance weight value is 1.5 oz. and is optimized by 

85%, the weight required after optimization will be only 0.25 oz. 

NOTE:

 The Optimization procedure can be ended at this point by adding indicated weight or 

additional steps may be taken for further Optimization. To continue:

•  Slowly rotate the wheel by hand. When only the end LED’s of both of the Unbalance Posi-

tion LED’s 

(Control Panel Display #’s 3 & 4)

 

(FIG 17)

, are illuminated, mark the side of 

the Tire only at the 12:00 position using chalk. 

•  Once again, slowly rotate the wheel by hand. When only the center LED’s of both of the 

Unbalance Position LED’s 

(Control Panel Display #’s 3 & 4)

 

(FIG 18)

, are illuminated, 

mark the side of the Rim only at the 12:00 position using chalk. 

•  Remove wheel/tire from Balancer.
•  Using a Tire Mounting Machine, dis-mount tire from rim, rotate tire to align the previ-

ous chalk marks placed on the tire and rim and re-mount tire on rim. At this point, total 
Optimization is achieved.

GRAM TO OUNCE DISPLAY CONVERSION
NOTE:

 The Balancer default settings will display all weight units in Grams and must be switched 

to display Ounces if desired. To do so:

•  Press “

F

”, “

a-

” and “

a+

” Keys to activate Ounce/Gram units setting 

(FIG 19)

.

•  Press “

b+

” or “

b-

” Keys to toggle units from Grams to Ounces 

(FIG 20)

.

•  Press “

b+

” or “

b-

” Keys once again to switch units from Ounces to Grams. 

GUARD SWITCH FUNCTION SETTING

This setting controls whether the Balancer automatically starts the Spin Cycle upon closing  
the Guard or if the Start Key must be first pressed. To do so:

•  Press “F” Key and “

STOP

” Keys to display current function status.  

Note that “

ON

” denotes the Guard Closed, Automatic Start Function is activated

 (FIG 21)

.

•  To toggle between “

On

” and “

Off

”, press “

b+

” or “

b-

” Keys.  

Press “

a+

” Key to save chosen setting and progress to next setting.

FIG. 16

FIG. 17

FIG. 18

FIG. 19

FIG. 20

FIG. 21

Summary of Contents for 31639

Page 1: ...ELECTRONIC WHEEL BALANCER INSTRUCTIONS Item 31639 ...

Page 2: ...200 RPM Measurement Cycle Time 8 Seconds Maximum Out of Balance Range 0 25 to 35 Oz 1 to 999 Grams Power Requirements 120 VAC 60hz 2 Guard Halves A 1 Tubular Steel Guard Frame B 4 M6 x 25 Bolts C 4 M6 Nuts D 2 Phillips Head Screws E 1 M10 x 45mm Bolt F 1 M10 Nut G 1 Main Drive Spindle H 1 M10 x 125 Socket Head Cap Screw J 1 3 piece Tool Kit 8mm 5mm Hex Keys and a 10mm Flat Wrench K 3 Accessory Sto...

Page 3: ...presence of flammable liquids gases or dust Electrical equipment creates sparks which may ignite the dust or fumes c Keep children and bystanders away while operating electrical equipment Distractions can cause you to lose control 2 ELECTRICAL SAFETY a Electrical equipment plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded electrical equ...

Page 4: ...on The correct electrical equipment will do the job better and safer at the rate for which it was designed b Do not use the electrical equipment if the switch does not turn it on and off Any electrical equipment that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the electrical equipment before making ...

Page 5: ...al injury Always disconnect the Wheel Balancer from the electrical supply before mounting dis mounting wheels or performing maintenance The Wheel Balancer involves the mounting dismounting of large heavy wheel tire combinations which can present serious injuries if dropped The use of safety shoes is strongly recommended EYE INJURY HAZARD Rapidly rotating wheel tire assemblies can eject metal parti...

Page 6: ... 4 M6 x 25mm Bolts C Nuts D FIG 1 Screw the assembled plastic Guard A to the Tubular Steel Guard Frame B with 2 Phillips Head Screws E FIG 2 GUARD INSTALLATION Attach the assembled Guard to the Balancer by sliding the Tubular Steel Guard Frame B over the Guard Mounting Shaft at the rear of the Main Balancer Unit T Fasten with the M10 x 45mm Bolt F Nut G FIG 3 FIG 1 FIG 2 FIG 3 A A C D A E B A B G ...

Page 7: ...10 x 150 Socket Head Cap Screw J through the counterbored hole through the center of the Main Drive Spindle and tighten securely with the included 8mm Hex Key K FIG 4 ACCESSORY STORAGE POST INSTALLATION Thread the three Accessory Storage Posts L with Protective Rings M into the threaded holes on the left side of the Main Balancer Unit Cabinet T FIG 5 L L L M M M ...

Page 8: ...or d to manually enter diameter of rim at bead 9 Selection Key for Optimization of Imbalance 10 Selection Key to choose ALU Mode See 5 for indication 11 Selection Key to choose from STATIC or DYNAMIC functions 12 Selection Key to display imbalance amount Display s 1 2 13 Selection Key to recalculate amount of imbalance 14 EMERGENCY STOP Key 15 START Key Begins Spin Cycle Guard must be in down posi...

Page 9: ...e heavy wheel tire combinations which can present serious injuries if dropped The use of safety shoes is strongly recommended The Balancer was specifically designed to be operated by one person only Never have one person operate the Control Panel while another handles the wheel mounting dismounting or serious injury could occur OPERATION INJURY HAZARD The Wheel Balancer consists of large moving co...

Page 10: ... will stop wheel rotation immediately If the Guard is in the up position and the START Key is pressed the Spin Cycle will not begin and Err 5 will appear in the display NOTE This function can be changed as outlined in the Settings section of these instructions While in operation if the Guard is opened wheel rotation will stop immediately Select the Spindle Hub Cone N that best fits the center hole...

Page 11: ...WIDTH AND DIAMETER WHEEL RIM DATA Enter Wheel Rim Offset The built in Wheel Measure ment Scale is located at the front upper edge of the Cabinet FIGS 10 11 Pull it out and apply the roller to the inner edge of the wheel rim Observe and record the Offset dimension which is Value a Press a or a Keys to enter Value a Enter Wheel Rim Width Using the included Wheel Width Diameter Caliper S observe and ...

Page 12: ...h can present a hand finger pinch hazard injuries if dropped Avoid pinching hands while handling parts during assembly and or operation Inspect rim and tire before mounting for previous damage or bent conditions Attempting to spin a damaged rim and or tire can result in serious injury and severe Balancer damage Wheels and tires MUST be clean and free of all mud grit or other debris as they will ca...

Page 13: ... Balancer from the electrical supply before mounting dis mounting wheels or performing maintenance EYE INJURY HAZARD Rapidly rotating wheel tire assemblies can eject metal particles dirt and debris at high velocity Always wear ANSI approved eye protection when operating this tool INJURY HAZARD The Wheel Balancer involves the mounting dismounting of large heavy wheel tire combinations which can pre...

Page 14: ...s INJURY HAZARD This tool can quickly start up while connected to an electrical supply causing serious personal injury Always disconnect the Wheel Balancer from the electrical supply before mounting dis mounting wheels or performing maintenance EYE INJURY HAZARD Rapidly rotating wheel tire assemblies can eject metal particles dirt and debris at high velocity Always wear ANSI approved eye protectio...

Page 15: ...f the Unbalance Posi tion LED s Control Panel Display s 3 4 FIG 17 are illuminated mark the side of the Tire only at the 12 00 position using chalk Once again slowly rotate the wheel by hand When only the center LED s of both of the Unbalance Position LED s Control Panel Display s 3 4 FIG 18 are illuminated mark the side of the Rim only at the 12 00 position using chalk Remove wheel tire from Bala...

Page 16: ...ess a Key to display current function status Note that On indicates the Beep feature is on FIG 23 To toggle between On and Off press b or b Keys Press a Key to save chosen setting and progress to next setting 3 LED Readout Display Brightness Setting The LED Readout Brightness level default setting is 4 with a range of 1 through 8 Right side displays brightness level Increase or decrease brightness...

Page 17: ...mounting of large heavy wheel tire combinations which can present serious injuries if dropped The use of safety shoes is strongly recommended The Balancer was specifically designed to be operated by one person only Never have one person operate the Control Panel while another handles the wheel mounting dismounting or serious injury could occur INJURY HAZARD The Wheel Balancer consists of large mov...

Page 18: ...sportation and or shocks to the unit can result in loss of calibration FIG 26 In the calibration process the wheel dimension data entered MUST be correct and the 100 Gram Calibration Weight MUST be accurate otherwise the Balancer calibration will be off FIG 28 BALANCER FUNCTION CHECKS The following sequence of evaluations is intended to verify the proper function of various sensors and indicators ...

Page 19: ...he included 5mm Hex Key K loosen and remove the retractable built in Wheel Measurement Scale by pulling it from its shaft at the right front of the cabinet FIG 29 Using an 8mm wrench not included Remove 4 retaining screws and the formed plastic Top Cover FIG 30 Check tension by depressing the belt at mid point between both pulleys It should deflect by 1 8 4mm To tighten loosen 4 motor mounting bol...

Page 20: ...perly mounted Follow wheel mounting procedure and re mount wheel Wheel not sufficiently tightened on Main Shaft Tighten wheel on Main shaft Damaged wheel or tire Inspect wheel and or tire for bent or otherwise damaged condition and reject Balancer not securely attached to floor Securely fasten Balancer to floor Spin Cycle Slow to Spool Up or Won t Reach Full 200 RPM Speed Wheel not properly mounte...

Page 21: ...cedure Internal fault Contact Eastwood Tech 1 800 343 9353 ERR 4 Main Shaft rotates backwards Internal fault Contact Eastwood Tech 1 800 343 9353 ERR 5 Guard not fully closed Initialization not fully completed Follow correct Start and Initialization Procedure Internal fault Contact Eastwood Tech 1 800 343 9353 ERR 6 Sensor malfunction Internal fault Contact Eastwood Tech 1 800 343 9353 ERR 7 Loss ...

Page 22: ...22 Eastwood Technical Assistance 800 343 9353 techelp eastwood com NOTES ...

Page 23: ...To order parts and supplies 800 343 9353 eastwood com 23 NOTES ...

Page 24: ...t please contact The Eastwood Technical Assistance Service Department 800 343 9353 email techelp eastwood com PDF version of this manual is available online eastwood com 31639manual The Eastwood Company 263 Shoemaker Road Pottstown PA 19464 USA US and Canada 800 343 9353 Outside US 610 718 8335 Fax 610 323 6268 eastwood com ...

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