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3

Form C-1601

Throughout this manual, safety information is presented by
use of the terms 

Warning, Caution,

 and 

Note.

  These terms

have the following meanings:

         WARNING

A warning contains critical information regarding poten-
tial safety hazards that can occur during proper use or
misuse of the machine.  Failure to follow these proce-
dures may result in serious personal injury to the user.

         CAUTION

A caution contains instructions for the use or mainte-
nance of the machine.  Failure to follow these proce-
dures may result in damage to the machine.

Safety and Indemnification

During the life of the machine, the purchaser agrees to pro-
vide to all machine users (including its own employees and
independent contractors) all relevant safety information, in-
cluding warning labels and instruction manuals.  The pur-
chaser also agrees to maintain the safety features and work-
ing condition of the machine, and to adequately train all
users in the safe use and maintenance of the machine.  The
purchaser agrees to defend, protect, indemnify, and hold
Eastman Machine Company harmless from and against all
claims, losses, expenses, damages, and liabilities to the
extent that they have been caused by the purchaser’s fail-
ure to comply with the terms and instructions of this manual.

Safety Information

• The purchaser must provide appropriate safety mea-

sures and equipment as recommended in this manual.
Observe all statutory requirements concerning the use
of hazardous machinery that apply to your location.

• Do not modify this machine or disable safety features.

Unauthorized modification may result in serious per-
sonal injuries to the user.  Electrical connections to
this machine must be made by a qualified electrician
familiar with applicable codes and regulations.  To
prevent electrocution, a ground lead must be con-
nected to terminal “E” on the attachment plug.

• This machine may be equipped with a remote start

interface. Misuse of this machine or use of this ma-
chine as part of another machine may result in seri-
ous personal injuries to the user.

• Safety labels must be kept clean and legible at all

times.  Call the Eastman Machine factory to order
replacement labels.

 

         

WARNING

• This machine is equipped with a very sharp and dan-

gerous knife.  Keep hands, arms, and hair away from
the knife area at all times.  When the machine is not
in use, keep the knife guard lowered at all times.
Safety glasses and appropriate clothing may prevent
serious personal injuries.

• Disconnect the power and air supply from the ma-

chine when it is not in use or during routine mainte-
nance, including lubrication.

• The purchaser must instruct all operators in the proper

use of the machine according to the instructions on
the machine and in this manual.  This training must
include instruction on the potential safety hazards aris-
ing from the use or misuse of the machine. In addition
to such training, the purchaser should provide written
work instructions as necessary to ensure correct use
of the machine for specific cutting applications.

General Safety Precautions

Summary of Contents for FALCON IV

Page 1: ...tmanCuts com THE EASTMAN FormC 1587 WARNING This machine is equipped with a very sharp knife Keep hands arms and hair away from the knife area at all times Misuse of this machine or failure to follow all safety instructions on this machine and in the instruction manual may result in serious personal injuries Instruction Manual and Parts List Please read completely before attempting to operate your...

Page 2: ...tive in materials or workmanship Eastman s sole obligation under this warranty shall be at Eastman s sole option to repair or replace the defective goods or parts or to provide the buyer a credit equal to the portion of the purchase price allocable to the defective goods or parts This warranty shall not apply if defects are caused by product misuse or neglect if the machine has been altered or mod...

Page 3: ...ents concerning the use of hazardous machinery that apply to your location Do not modify this machine or disable safety features Unauthorized modification may result in serious per sonal injuries to the user Electrical connections to this machine must be made by a qualified electrician familiar with applicable codes and regulations To prevent electrocution a ground lead must be con nected to termi...

Page 4: ... a sharp knife Keep hands away from knife area at all times Use handle and control lever when operating or handling the machine Knife guard should be raised only enough to clear the material being cut When not in use knife guard should be set at the low est position DO NOT OPERATE THIS MACHINE WITH KNIFE GUARD REMOVED Caution Read instructions carefully before starting motor Be sure that voltage i...

Page 5: ...ut When machine is not in use knife guard should be set at its lowest position DO NOT OPERATE THIS MACHINE WITH SAFETY GUARDS REMOVED Air Regulator System Lift Pressure To adjust pressure pull the Adjust knob up and turn clockwise to increase pressure and counterclockwise to decrease pressure After adjustment is made push knob down to lock in place Knife Sharpening Turn Power switch to ON use CAUT...

Page 6: ...rs of trouble free operation The comprehensiveexplodedpartillustrationshavebeencarefully preparedtoenableyoutoeasilyorderreplacementparts as required Replacementpartsforthismachinemaybeordered throughyournearestEastmanrepresentativeordirectlyfrom the Eastman factory Sharpener Replacement To replace sharpener stone first remove knife blade see knife replacement Insert screwdriver into slotted head ...

Page 7: ...k Washer 14C1 23 2 Handle Grip Plastic 15C1 29 1 Handle Adapter 20C13 95 2 Screw 6 32 x 250 Type F Self Tap 73C7 135 2 Tube Handle Specify Length 300C15 3 2 Screw 10 32 x 375 Lg Round Hd 309C12 2 4 Setscrew 8 32 x 312 Lg 531C2 3 1 Switch Handle Adaptor 580C1 48 1 Tongue Switch 783C1 4 1 Ground Wire Ass y Handle Switch 827C1 18 1 Mounting Bracket ...

Page 8: ...nge 87C7 40 1 Knife Gear 87C7 45 1 Worm 4 Lead 90C1 165 1 Bearing Housing 90C4 81 4 Needle Bearing 90C6 48 1 Ball Bearing Front 90C6 50 1 Ball Bearing Rear 90C6 53 1 Ball Bearing Knife Flange 98C4 32 1 On Off Switch Clip 115C1 15 4 Wear Disc Bearing Skate 136C1 26 1 Counterweight Part No Number Req d Description 190C1 5 1 Armature 110v 190C1 6 1 Armature 220v 262C1 15 1 Fuse 1 1 2 amp 220v 262C1 1...

Page 9: ...9 FormC 1601 ...

Page 10: ...sembly 1 21 4C2 58 Nut Hex 1 4 20 4 22 18C6 47 Grip Ring 6 23 763C1 27 Lift Tube 2 24 11C2 54 Shaft Belt Roller 3 25 12C15 108 Washer Flat 1 4 6 26 41C5 12 Belt Roller Front 1 26A 41C5 14 Belt Roller Back 1 26B 41C5 15 Belt Roller Lower 1 27 181C4 Lift Belt A R 28 311C14 2 Screw Shoulder 1 4 x 1 1 4 4 28A 311C14 1 Screw Shoulder 1 4 x 3 4 4 29 70C4 45 Roller Guide 8 30 55C4 118 Roller Spacer 4 31 ...

Page 11: ...11 FormC 1601 ...

Page 12: ...14 2 Screw Shoulder 1 4 x 1 1 4 4 16A 311C14 1 Screw Shoulder 1 4 x 3 4 4 17 70C4 45 Roller Guide 8 18 55C4 118 Roller Spacer 4 19 15C13 59 Stud Lift Spring Long 2 19A 15C13 56 Stud Lift Spring Short 2 20 79C12 295 Main Frame Lift Assembly 2 21 20C13 4 Setscrew 8 32 x 3 16 2 22 191C2 1 Swivel Pad 2 23 50C11 34 Clamp Base 2 24 302C18 2 Screw Flat Head 1 4 20 x 1 2 4 25 17C15 126 Roll Pin 1 8 x 1 2 ...

Page 13: ...13 FormC 1601 ...

Page 14: ...nlift speed see figure 3 The speed muffler on the top port of the aircylinderwillcontroltheupspeed Theflowcontrolvalveon the lower port of the air cylinder will control the down speed After testing is complete the machine is ready for operation 23 205C1 2 Clamp Base Wide 2 24 308C18 9 Screw Socket Head 1 4 20 x 1 2 4 25 17C15 126 Roll Pin 1 8 x 1 2 4 26 57C7 49 Clamp Lever 4 27 20C5 22 Clamp Screw...

Page 15: ...15 FormC 1601 27 02996 1 1 4 o d Air Tubing ...

Page 16: ...Contact w Pin L2 1 1 1 7 667C1 25 Terminal Contact w Pin L3 1 1 8 51C1 61 Terminal Block Bottom 1 1 1 1 1 9 667C1 26 Terminal Contact w Pin L1 N 1 1 10 667C1 27 Terminal Contact w Pin L2 1 11 667C1 28 Terminal Contact w Pin L3 1 12 47C3 21 Terminal Sleeve current 1 1 1 1 13 34C10 170 Spring 1 1 1 1 1 14 1C13 27 Cord Sleeve 1 1 1 1 1 15 300C8 2 Screw 4 40 x 1 2 Round Hd 2 2 2 16 98C4 37 ThumbClip 1...

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