EASTMAN BLUE JAY-5H, Instruction Manual & Illustrated Parts List

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3
Form CR-50-0433
INSTALLATION
Table Preparation
The spreading table required to operate your Blue Jay must
be smooth and level. A minimum clearance of 24 inches (61
cm) is required from the table surface to the floor and a
minimum 3 feet (1 m) around the machine. If the Micro Pull
Off is included, install the required track at this time.
Blue Jay Installation
The Blue Jay End Cutter weighs approx. 125 lbs. (56 kg)
assembled. Each section weighs no more than 40 lbs. (19
kg) and can be easily installed.
Place the Track & Chute assembly on the table in the
approximate operating location. Loosen the (4) screws on
the clamping bracket of the Main Lift Module and slide the
module on the Track & Chute adjustment plate. Slide the
module onto the table and secure the two hand clamps.
Install the Assist Lift Module in the same manner. Square
the Track & Chute assembly on the table and tighten the
Track & Chute clamp bracket screws to lock the track in
place. Tighten the Clamp bracket setscrews into the table.
Main Drive Module Installation
Remove the main drive covers. Place the Main Drive
Module on the table in the approximate operating location.
The main drive module adjusts to fit each individual table.
Loosen the four (4) extension tubes and the Safety Flex
Couplings from the drive shafts. Fit the module to the table
and secure the tubes and safety flex couplings. Open the
main and assist lift module covers. Install the drive belts on
the pulleys. Attach the belt tension bars to the lift modules
and set the tension as desc
r ibed on page 6. Secure the
tension bars and hand clamps. Replace covers.
Stabilizer Channel
The Stabilizer Channels are mounted on both sides of the
table. The channels stabilize the lift modules and ensure
straight lifting and clamping. To mount the channels, drill
one hole in each table leg as shown on page 4. Secure each
Stabilizer Channel with hardware provided. Adjust the
Stabilizer Studs on the lift modules to ensure straight lifting
and clamping motion.
The Eastman BLUE JAY END CUTTER is shipped partially
disassembled with all the necessary parts for proper setup
and operation. To get the best performance, familiarize
yourself with all functions and adjustments of this equip-
ment. Before any operation can take place, it is important
that you carefully read and follow the instructions in this
manual in the same sequence in which they are presented.
The following items listed below may be included with your
installation kit or purchased at a later date:
MS: Machine Size in inches
PART No. DESCRIPTION
BLUE JAY-5H BLUE JAY CUTTER
BC-04446-1 Main Lift Module (110V)
BC-04446-2 (220V/1ph)
BC-04446-3 (220V/3ph)
BC-04445 Assist Lift Module
BC-04444-MS Track & Chute Assembly (Plain)
BC-04460-MS Track & Chute Assembly (Notched)
BC-04482-MS Track & Chute Assembly (No-Lift)
BC-04447-MS Main Drive Module (110 Volt)
BC-04448-MS Main Drive Module (220 Volt)
BC-04476-MS Main Drive Module (220 Volt/3 Phase)
11-8000-110 Digital Control Box (110 Volt)
11-8000-220 Digital Control Box (220 Volt)
BC-02475-1 Mast Assembly (110V)
BC-02475-2 (220V/1ph)
BC-02475-3 (220V/3ph)
820C3-0103 Supplies Kit (110V)
820C3-0104 (220V/1ph)
820C3-0105 (220V/3ph)
Optional
11-2803 Remote Control (Single)
11-2803-1 Remote Control
(Single with Clamp Interface)
11-2804 Remote Control (Double)
BC-02498-MS Removable Roller Tube Assembly
9120-819 Gear Rack Bellows Kit
System Documentation
CR-50-0433 Blue Jay Parts & Instruction Manual
CR-50-0435A Cylinder Repair Parts & Instruction Manual