Eastey SB-2 EX-Auto User Manual Download Page 57

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Customer Support 57

Customer Support

Eastey Technical Service

For help setting up or operating the SB-2/3EX-AUTO Automatic Carton Sealer, please

contact Eastey Technical Service at one of the numbers listed below.

Toll-Free Phone

800-835-9344

Phone

763-428-4846

Fax

763-795-8867

E-mail

[email protected]

Web

www.eastey.com

Thanks again for your purchase of Eastey products. We are pleased to be a part of

your packaging needs.

Summary of Contents for SB-2 EX-Auto

Page 1: ...SB 2 3EX Auto Automatic Carton Sealing Machine User Guide ...

Page 2: ......

Page 3: ...Rev D Copyright and Trademarks Copyright 2012 2021 Engage Technologies Corporation All rights reserved All trademarks and brand names are the property of their respective owners Eastey 7041 Boone Ave N Brooklyn Park MN 55428 Phone 763 428 4846 Fax 763 795 8867 1 800 853 9344 www eastey com ...

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Page 5: ...ments 22 Air Pressure unit 22 Height and Width Adjustment 23 Top Squeezer Roller Width Adjustment 24 Flap Closing Guide Adjustment 24 Rear Flap Closer Speed Adjustment 26 Belt Adjustment 26 Machine Body Height Adjustment 27 Maintenance 28 Rollers 28 Cutting Knives 28 Troubleshooting 29 Parts List 30 Electrical 30 Pneumatic Parts 33 Side Belts 35 Vertical Column with Height Adjustment 38 Flap Guide...

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Page 7: ...s such as guards interlocks switches etc Do not operate the machine if such modifications have been made Do not attempt to operate the machine with loads that exceed the limits of use and operation in regards to weight and sizes or with unstable loads that present a hazard of tipping or falling This equipment is designed for indoor operation in a typical clean dry factory environment Do not operat...

Page 8: ...zard Indicates electrical danger Allow only a trained electrician access to the electrical panel or box Warning symbol Indicates a hazardous situation which if not avoided could result in death or serious injury A warning indicates a situation or condition potentially more severe than indicated by a caution message but not imminent as a danger message This symbol is associated with warnings for co...

Page 9: ... Folding Assembly Upper Tape Head Seat Height Adjustment Crank Width Adjustment Crank Control Panel with Start Run and Stop buttons Adjustable Leg Drive Belt Emergency Stop Switch E Stop Lower Tape Head Seat Electrical Box Main Power Switch Vertical Column Locking Casters ...

Page 10: ... 19 inches 500mm Consumption 450W Machine size L 77 inches W 35 5 inches H 67 inches Machine net weight 660 lbs Air 80 psi Electrical Belt motor 0 18KVA Machine power use 0 4KVA Power socket need 0 5KVA Options 3 tape head Guard panels with door and transparent windows Infeed roller table Exit roller table Tape low out sensing with alarm signal light stack ...

Page 11: ... in inches and centimeters SB 2 3EX Auto Case Taper is shown above standard without add on options 77 in 196 cm 27 in to 34 5 in 68 cm to 88 cm 35 in 90 cm 65 in 185 cm Floor to Top of Column Max 30 in 76 cm 24 8 in 63 cm Conveyor Roller Height ...

Page 12: ...nd optional guards with door and windows and optional alarm light stack 77 in 196 cm 27 in to 34 5 in 68 88 cm 65 in 185 cm Floor to Top of Column Max 30 in 76 cm 24 8 in 63 cm Conveyor Roller Height 18 in 46 cm 18 in 46 cm Machine Body 77 in 196 cm Machine Overall Length 35 in 90 cm 78 in 199 cm 33 5 in 85 cm ...

Page 13: ...ile being moved or during height adjustment or installation of locking casters Four locking casters are provided and optionally may be installed onto the four adjustable support legs The casters are very easy to install Simply thread the castor into the bottom of each leg CAUTION Raise the case taper off the floor to install the casters Use proper equipment when lifting the case taper Ensure the c...

Page 14: ...ing location you will need access to 1 The Main Power Switch and Control Panel with Start Run and Stop buttons and E Stop 2 Height and width adjustments 3 Both upper and lower tape cartridges for tape loading 4 Air in and supply hose connection A packing table may be provided at the infeed end where the packer can fill boxes and position the flaps while feeding the boxes into the machine for closi...

Page 15: ...rs are level with the case taper rollers 3 Re tighten cap screws loosened in the first step to secure table Next Steps Follow instructions in the Operation section for instructions to load the tape cartridges in the upper and lower tape heads If tape heads have not been loaded with tape load the upper and lower tape heads with tape One roll each follow instructions provided in the Tape Cartridge U...

Page 16: ...ve the tape cartridge before loading tape When handling the tape cartridge be careful to avoid contact with the tape cutting blade After the taping cartridge has been removed push the tape roll onto the tape core assembly NOTE Make sure the tape roll is pushed all the way on the spindle assembly Tape Roll Tape Core Spindle Adhesive Side ...

Page 17: ...through the rollers in the tape head as shown in the applicable diagram in the Tape Head User Guide provided with the tape head For convenience diagrams for threading tape in the Eastey EX Tape Head and EZ EX Tape Head are provided on the following page Follow the diagram that applies for your tape head depending on the tape head model and position on the taper ...

Page 18: ...18 Operation Eastey EX Tape Head EZ EX Tape Head Adhesive Side Adhesive Side Adhesive Side Upper Cartridge Bottom Cartridge Adhesive Side Upper Cartridge Bottom Cartridge ...

Page 19: ... for the rollers consider the amount of pressure on the box flaps required to make the seal Cartons completely filled to the top with product may require more pressure on top and bottom seams when applying tape than partially filled cartons where excessive pressure could possibly crush the carton To Adjust the Main Spring There are two adjustment nuts one to each side of the top crossmember where ...

Page 20: ...Tension 1 First adjust the inner nut turning it toward the spring 2 Follow this by turning the outer nut inward to bring the crossmember to meet the inner nut 3 When the desired tension is achieved re tighten the outer nut against the crossmember to jam the assembly and lock the position Power Plug the power supply cord into a properly wired and grounded outlet Press start button CAUTION When the ...

Page 21: ...ton to stop motors and belts Emergency Stop Button Red with Yellow label Press the red Emergency Stop button for emergency stop To reset the Emergency Stop button once the emergency condition has been cleared and it is safe to operate the machine again press the Emergency Stop button in while turning it approximately a quarter turn in the direction of the arrow Stop Red Emergency Stop Start Run Gr...

Page 22: ...o 80 PSI The air pressure can be changed up or down for specific requirements Make air pressure changes are made in small increments Inspect periodically to make sure the drain system is functional and properly lubricated Air Supply Line Air Pressure Adjustment Knob Drain Air Pressure Gauge ...

Page 23: ...elt width to the correct box width Use the height adjustment crank to set the upper tape head to the correct box height The height and width cranks can be mounted on either side of the machine by loosening the set screw and removing the crank Mount the crank on the opposite side and re tighten the set screw Drive Belt Width Adjustment Crank Set Screw Height Adjustment Crank ...

Page 24: ...rs to set the top width to the correct box width and re tighten the locking knobs This will ensure the box stays centered Flap Closing Guide Adjustment When front cardboard flap touches the front flap folder the front flap will be folded to 60 Locking Knobs Top Squeezer Rollers Front Flap Folder 60 Box Side View ...

Page 25: ...aches the 2 closing arms The most ideal angles for the 2 closing bars are 30 degrees in width The closing arms are set to an angle of 15 degrees incline note The arms are moveable and adjustable in 2 ways both height width Closing Arm Box 30 Top View Closing Arm Box 15 Side View ...

Page 26: ...the preset pressure make changes in small increments Adding to much pressure can cause the arm to go down too fast and too hard Belt Adjustment You do not have to remove the drive belt cover to adjust the drive belt To adjust the belt use an allen wrench and loosen the belt nut Adjust the belt to a suitable tension by turning the adjustment screw with a phillips screwdriver Re tighten the belt nut...

Page 27: ... leg height CAUTION Ensure the case taper is secure and will not shift while adjusting leg height Tape Head Adjustment Refer to Tape Head User Guide Refer to instructions in the Tape Head User Guide that is provided with the tape head for instructions regarding adjustment information for the tape head Adjustment Screws Loosen screws slide leg insert up or down and then retighten screws to secure a...

Page 28: ...ical agents when cleaning the rollers Cutting Knives Occasionally inspect the cutting knives to ensure they are clean and free of adhesive residue Make sure the cutting knife is sharp by inspecting cuts in the tape Cuts should be straight and neat If the quality of cuts is eroding the knife blade is dull and should be replaced Changing Knife Blades Refer to Tape Head User Guide Turn off and unplug...

Page 29: ...xit photo eyes sensors a Re position hoses wiring b Adjust the position of photo eye or replace a new one If the machine cannot tape cartons The side belts are not correctly adjusted for the box size Use the width adjustment crank to adjust the side belt width Start Button Indicators START button flashes 1 time Normal operation START button flashes 2 times The motor is overloaded START button flas...

Page 30: ...30 Illustrated Parts List Parts List Electrical 1 24 25 19 ...

Page 31: ...Illustrated Parts List 31 ITEM PART NO DESCRIPTION REFERENCE Q TY 1 5001873 SEPARATED POWER ON OFF 5001873 includes items 1 2 2 P0311 020000700 71710001 01 1 ...

Page 32: ...BL DC24V 72600001 1 12 5001760 5005276 5005277 THERMAL OVERLOAD RELAY 110V 4 6A THERMAL OVERLOAD RELAY 220V 2 5 4A THERMAL OVERLOAD RELAY 380 400V 1 1 6A 71570002 02 71570003 02 7260004 1 13 5001919 TERMINAL POST 28P 7055TC10 1 14 5005278 TERMINAL POST 1P 7055TC01 1 15 5001874 ON OFF SWITCH BOX 71840002 1 16 5001824 AUTO RUN GREEN LAMP COVER 7150AW03 2 17 5001978 BUTTON RED 7155AL01 1 18 5005279 S...

Page 33: ... 5 7 2 13 14 12 A Z1 P Z 14 15 16 19 20 18 17 STOPPER CYLINDER KICKER CYLINDER STOPPER VALVE 2 KICKER VALVE 3 11 7 5 4 20CM 100CM 33CM 10CM 340CM 435CM 27CM 27CM 190CM 36 STOPPER AIR POWER 35 VALVE 1 AIR POWER VALVE 2 OPTION OPTION VALVE 1 Main Air A P 45CM 32CM Z A B ...

Page 34: ...ECTOR PC8 02 81060120 5 8 5005283 PLUG 1 4 81150001 1 9 5005284 PLUG 1 8 81150002 1 10 5001999 CCNNECTOR PE8 81050005 1 11 5002100 CCNNECTOR JSC8 01A 81060127 2 12 5001809 ISO CYLINDER MCQV2 11 40 100 81010002 1 13 5001810 ISO CYLINDER MCMA 11 32 30A 81010113 1 14 5001573 CONNECTOR JSC8 02A 81060133 2 15 5005285 CONNECTOR PLF8 02 81060146 1 16 5005286 CONNECTOR PL6 M5 81060146 1 17 5005287 CONNECT...

Page 35: ...Illustrated Parts List 35 Side Belts ...

Page 36: ...MOTOR 240V 50HZ T15 1 MOTOR 380V 50HZ T15 1 MOTOR 400V 50HZ T15 1 745111L1 745122L1 745122L2 745122L3 745124L2 745138L1 745140L1 1 1 1 1 1 1 1 11 5002207 RING S 14 11301400 40 12 5001878 PULLEY SHAFT CA301400 40 13 5001877 PLASTIC PULLEY CA301300 40 14 5001926 SPEDIAL SCREW CE300800 6 15 5005291 SUPPORT COLUMN CE3002L0 1 16 5001752 GUIDE PLATE CA3010L0 1 17 5002196 SCREW M8 70L 10100870 2 18 50017...

Page 37: ...5 1 3 PHASE MOTOR 220V 50 60HZ T18 1 MOTOR 240V 50HZ T15 1 MOTOR 380V 50HZ T15 1 MOTOR 400V 50HZ T15 1 745111R1 745122R1 745122R2 745122R3 745124R2 745138R1 745140R1 1 1 1 1 1 1 1 36 5005297 ADJUST SEAT KA11086900 1 37 5005298 5005299 IMPACT PLATE P01 011170A KA11086800 1 38 5005300 LIMITS SEAT KA11086700 1 39 5002156 SHAFT CA300900 1 40 5005301 PHOTO SENSOR ADJUST SEAT KA11088800 1 41 5005198 LIM...

Page 38: ...38 Illustrated Parts List Vertical Column with Height Adjustment ...

Page 39: ...9L0 1 11a 5001850 5001850 COLUMN SCREW RIGHT P02 007370A KA030538R0 1 11b 5001851 5001851 COLUMN SCREW LEFT P02 007380A KA030538L0 1 12 5005311 FIX SEAT KA11108900 2 13 5001852 BEARING 6202ZZ CWB 30302020 2 14 500312 COLUMN BEARING SEAT CE201000 2 15 5005313 WASHER KA1100370 2 16 5005314 COLUMN KA11108700 2 17 5005315 C RING S 40 11304000 4 18 5005316 BRACKET KA11109300 4 19a 5001847 SCREW RIGHT K...

Page 40: ...5001920 GEAR POM M 1 5 T 30 KA31005700 2 27 5005320 TRANSMISSION SHAFT KA03054000 4 28 5005321 COVER FRAME TOP KA11109600 1 29 5002111 BEARING 6002ZZ NR CWB 3030002N 2 30 5005322 FIX SEAT KA11113100 1 31 2005323 C RINGS 15 113001500 2 32 5005324 COVER FRAME KA11109500 1 ...

Page 41: ...Illustrated Parts List 41 Flap Guide and Upper Tape Head Seat Assembly ...

Page 42: ...13 5005336 LOCKING SEAT KA11086200 2 14 5005337 LOCKING PLATE KA11086500 2 15 5005335 RUBBER COVER 91350003 2 16 5001708 COMPRESSION ROLLER CA100600 4 17 5001702 COMPRESSION ROLLER SHAFT CA100700 4 18 5002163 SCREW M6x12L 10140612 4 19 5001813 COMPRESSION ROLLER SEAT CA100500 2 20 5005339 5004105 SUPPORT BAR P02 0280500 CA101000 1 21 5005340 RUBBER COVER 1 91350001 2 22 5005341 CONNECT SEAT KA1108...

Page 43: ... S 15 11301500 1 33 5001725 BEARING 6002ZZ NR CWB 3030002N 2 34 5005348 CYLINDER CONNECT SHAFT KA03041800 2 35 500349 FOLDING ARM KA11085700 1 36 5005350 FLAP DIVIDER SUPPORT KA111161R0 1 37 5005351 FLAP DIVIDER SUPPORT KA111161L0 1 38 5005352 PRESS SPRING KA04010100 1 39 5005353 FIXED SEAT KA03055300 1 40 5005354 FIXED PIN KA03055200 1 41 5005355 FLAP DIVIDER KA11085400 1 42 5005356 BUFFER KA3001...

Page 44: ...CHINE LEG KA11087000 4 4 5005257 CLAMP KA11084000 4 5 5005258 FEXED PLATE KA11083900 4 6 5005011 ADJUSTABLE LEG KA11080900 4 7 5005299 NUTN 1 2 10301201 4 8 5001912 5001707 CASTER KA04012600 9202H501 4 9 5005358 5005359 CONTROL BOX P01 014530A CC400200 1 10 5005360 WIRING PLATE CC400500 1 11 5002199 CONTROL BOX DOOR CC400300 1 12 5001716 ROLLER LONG CA302400 24 ...

Page 45: ...718 ROLLER SHORT CA302300 18 14 5004131 B PLATE CA33070A 2 15 5004132 A PLATE CA33060A 2 16 5005361 5005362 STABILIZER LEG KA11087300 CE 2013 04 2 17 5005363 RADIOTUBE PLATE CC302700 1 18a 5002200 LOCK PA201800 01 2 18b 5002129 KEY PA201800 02 2 18c 5005364 PLATE PD400610 2 ...

Page 46: ...46 Illustrated Parts List Optional Door ...

Page 47: ...KA11124000 2 11 12 5005154 SAFETY SWITCH XCSPA791 items 11 12a PB400400 2 11 5005264 SAFETY SWITCH 7365P002 2 12a 5005265 SAFETY SWITCH KEY PB400400 2 12b 5005377 SPRING 0 5 X 6 2 X 17 8 SUS PA202100 4 13 5005378 DOOR SUPPORT KA11087600 1 14 5005379 SAFETY DOOR FRAME R KA110879R0 1 15 5001865 EXTENDED SHAFT BUSH CE301700 2 16 5005380 PHOTO EYE SENSOR SUPPORT INNER KA1106780 1 17 5005381 PHOTO EYE ...

Page 48: ... OUTTER KA11056110 1 33 5005396 SUPPORTING FIXED SEAT KA1106770 1 34 5005397 ALARM LIGHT SET KA0000410 1 5005398 ILLUMINATED units XVMC33 Green option KA0200060 5005399 ILLUMINATED units XVMC34 Red option KA0200060 5005400 ILLUMINATED units XVMC35 Orange option KA0200070 5005401 BASE unit XVM C29B option KA0200080 5005402 Fixing bases XVM Z02 option KA0200090 5005403 LEDs LC1 EDBS5W 24V option KA0...

Page 49: ...Appendix A Electrical Schematic 49 Appendix A Electrical Schematic ...

Page 50: ...50 Appendix A Electrical Schematic Electrical Schematic Continued ...

Page 51: ...Appendix A Electrical Schematic 51 Electrical Schematic Continued ...

Page 52: ...52 Appendix A Electrical Schematic Electrical Schematic Continued ...

Page 53: ...Appendix A Electrical Schematic 53 Electrical Schematic Continued ...

Page 54: ...54 Appendix A Electrical Schematic Electrical Schematic Continued ...

Page 55: ...ieved in an application will be the same as that achieved on a test piece in our laboratory Shipping Policy Customer pays all incoming shipping If the item is defective and under warranty Eastey pays return shipping charges for least costly method If expedited shipping is desired customer must furnish his shipping account and shipping fees will be charged to that account Warranty Verification If y...

Page 56: ...CULAR PURPOSE AND NONINFRINGEMENT Disclaimer of Damages REGARDLESS OF WHETHER ANY REMEDY SET FORTH HEREIN FAILS OF ITS ESSENTIAL PURPOSE IN NO EVENT WILL EASTEY BE LIABLE FOR ANY SPECIAL CONSEQUENTIAL INDIRECT OR SIMILAR DAMAGES INCLUDING LOST PROFIT OR LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE THESE PRODUCTS EVEN IF EASTEY HAS BEEN ADVISED OF THE POSSIBILITY OF SUC...

Page 57: ...UTO Automatic Carton Sealer please contact Eastey Technical Service at one of the numbers listed below Toll Free Phone 800 835 9344 Phone 763 428 4846 Fax 763 795 8867 E mail info eastey com Web www eastey com Thanks again for your purchase of Eastey products We are pleased to be a part of your packaging needs ...

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