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EARTHSTONE OVENS PRE-ASSEMBLED INSTALLATION INSTRUCTIONS--- 

 

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otherwise  locally  dispersed,  they  should  be  retained  in  the  closed  container  until  all  cinders  have 
thoroughly cooled. After ashes have been removed mop down hearth with clean damp cloths. 

3.

Store wood in a cool, dry place well away from any source of flame or heat.  If stored outside, keep the
fuel  covered  to  protect  from  rain  or  snow.    If  stored  inside,  fuel  should  be  kept  in  a  covered  metal
container  at  least  6  inches  above  the  floor.    Keep  paper,  rags  and  other  easily  ignited  materials  away
from wood fuel.  Refer to NFPA 96 for wood storage procedures.

4.

At least at the end of each shift the area around the unit must be thoroughly cleaned of all wood, wood
shavings, embers, ashes and other refuse.  All mats (if present, mats must be non-combustible) must be
picked up and carefully swept along with the floor during this clean up.  After clean up around the unit,
brooms should be thoroughly wet down to extinguish hot coals, then stored well away from combustible
materials.

5.

Creosote - Formation and need for removal

When  wood  is  burned  slowly,  it  produces  tar  and  other  organic  vapors,  which  combine  with  expelled
moisture  to  form  creosote.    The  creosote  vapors  condense in the relatively cool oven flue and exhaust
hood of duct, particularly a slow burning fire.  As a result, creosote residue accumulates on the flue lining
and exhaust hood.  When ignited, this creosote makes an extremely hot fire.

The  oven  flue,  exhaust  duct  and  power  ventilator  should  be  inspected  at  least  twice  monthly  during
normal use to determine if creosote buildup has occurred.  If creosote and/or grease has accumulated, it
should  be  removed  to  reduce  the  risk  of  fire.    Experienced  chimney  and  duct  servicing  personnel  who
are qualified in the removal of both creosote and grease from flues and ducts should be contracted to do
the  inspection  and  cleaning.    The  inspection  and  cleaning  schedule  must  be  adjusted  as  needed  to
prevent  the  buildup  of  creosote  and/or  grease.  More  frequent  inspections  and  cleanings  are  indicated
when  excessive  buildup  occurs  between  regular  inspections.    The  rate  of  accumulation  can  increase
whenever  1)  there  is  a  change  in  the  use  of  the  oven  2)  when  the  type  or  moisture  content  of  the
firewood changes 3) when other variables change.

The oven, exhaust hood and grease filters should be cleaned on a daily basis.  The Grease filters can be
removed  and  cleaned  in  a  dishwasher  or  sink.    Refer  to  the  NFPA  96  requirements  and  the  Exhaust
Hood or Grease Duct manufacturer's instructions for inspection, maintenance and cleaning of the venting
system.

DO NOT CLEAN UNIT, HOOD OR VENT WHILE HOT OR WHILE OVEN IS BEING FIRED. 

6.

The entire unit and vent system should be inspected frequently for proper fit, operation and soundness of
parts.  If any malfunctioning parts, leakage, deterioration, or other problems are noted, contact your
dealer to inspect and repair the unit, or qualified ventilation repair service to inspect and repair the vent
system.  DO NOT OPERATE THE UNIT IF  INSTALLED OR FUNCTIONING IMPROPERLY.

7.

All maintenance must be performed by qualified personnel.

8.

Refer to NFPA 96 for procedures for inspection, cleaning and maintenance for solid fuel cooking.

9.

SERVICE OF OVEN TEMP. MONITORING EQUIPMENT

A)

Replace with Temp. Gauge rated 6-14 VDC, Temp. Range -580F to 9320F.  (Earthstone
Ovens Model ESO-TTC)

B)

Replace AC adapter with U.L. listed plug-in class 2 transformer rated input 120 VAC, 60 HZ,

9 Watts, output 9 VDC, 200 Ma.

C)

Replace Thermocouple with a metal sheathed Type-"K" thermocouple, Min. 6 ft.

10.  Save these instructions for future reference.

Summary of Contents for 130-DUE-PA

Page 1: ...NE 800 840 4915 818 553 1134 FAX 818 553 1133 www earthstoneovens com e mail earthstone earthlink net A MAJOR CAUSE OF OVEN RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES AIR SPACES TO COMBUSTIBLE MATERIALS IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS 12 4 2013 ...

Page 2: ...le of contents Page Instructions for moving and lifting oven Parts list 1 Installation procedures written portion 2 5 Required clearances and air gaps 6 14 Exhausting 4 9 13 14 Operating instructions 10 12 Maintenance instructions 11 12 Type I Exhaust Hood Diagram 13 Clearance Information 14 Combustion air intake installation 15 16 Firing Instructions 18 19 ...

Page 3: ...t straight Carefully place forks through inside of tube steel supports legs and position under horizontal tube steel members Slowly lift and move oven as needed See dia A 2 USING A PALLET JACK Determine if pallet jack capacity is sufficient to lift oven 6000 lb for 110 Due and 130 Due Prior to lifting make sure pallet jack is long enough to reach both horizontal angles at lower end of steel tube s...

Page 4: ...ATION INSTRUCTIONS 1 LIST OF SUPPLIED ITEMS ALUMINUM DOOR Two doors with double opening option DIAL TEMPERATURE GAUGE FOR WOOD FIRE OVENS DIGITAL THERMOMETER DISPLAY FOR GAS AND GAS WOOD OVENS REQUIRES 120V 3 AMP per display TRAINING VIDEO ...

Page 5: ...ry for connecting the exhaust fan All construction must comply with local building codes There are some portions of these instructions which are more restrictive than the building codes Whichever is most restrictive must be followed The diagram below indicates the minimum floor space required ALL DIMENSIONS ARE TO OUTSIDE FACE OF STEEL ENCLOSURE A B OUTSIDE DIMENSIONS Model 90 Due 60 A x 44 B 4 00...

Page 6: ...ith hearth is restricted to pizzas and bread products only Refer to manufacture for other foods 3 The manual recommends the use of untreated wood only no more than four pieces at a time 4 Burn in conditioning instructions are provided on page 30 and are to be followed prior to initial use unless burn in is conducted by the manufacturer 5 Field applied enclosures paint brickwork panels or other con...

Page 7: ...ntained between any combustibles and the top of the metal covering over the oven enclosure Refer to Fig 2 3 pg 6 4 Once the oven is in the desired position drill holes for the anchor bolts Min 4 inches deep using the base plates as a guide Insert anchors to fasten oven base plates to concrete floor Fig 17 A pg 8 Use Dia Anchors 3 anchors each side Coat with Simpson s Epoxy 5 The outside surface of...

Page 8: ... hood must extend a minimum of 6 inches to either side of the oven door opening 5 There must be a minimum of 3 inches of clearance between the hood and any combustible surface 6 The exhaust duct is to be constructed as vertical as possible free of offsets and horizontal runs If a horizontal run is needed then refer to the Grease Duct Building Heating Appliance installation section II U L LISTED GR...

Page 9: ... WARNING DO NOT PACK REQUIRED AIR SPACES WITH INSULATION OR OTHER MATERIALS Any adjacent combustible floor which projects in front of the oven opening must be a minimum of 30 inches away from each side of the door opening and 36 inches from the front of the door opening See Page 14 for more information FOR COMMERCIAL USE ONLY Figure 3 U M C N F P A Outside Dimension MODEL 90 Due A 60 x B 44 MODEL ...

Page 10: ......

Page 11: ...EARTHSTONE OVENS PRE ASSEMBLED INSTALLATION INSTRUCTIONS 8 4 to 6 conc Floor slab Embed 4 min Oven stand Base plate Dia Anchors Coat with Simpson s epoxy FIGURE 17 A ...

Page 12: ...CT INSTALLED AT THE CORRECT MINIMUM CLEARANCE FOR UNENCLOSED DUCT THEN AN ENCLOSURE MAY NOT BE REQUIRED AROUND THE DUCT SHAFT 3 MIN CLEARANCE TO COMBUSTIBLES REQUIRED FOR SELKIRK METALBESTOS MODEL IPS C1 3 MIN CLEARANCE TO COMBUSTIBLES REQUIRED FOR SELKIRK METALBESTOS MODEL IPS C1 REFER TO LOCAL JURISDICTION AUTHORITIES REFER TO LOCAL JURISDICTION AUTHORITIES FIGURE 18 GREASE DUCT HEATINGAPPLIANCE...

Page 13: ...ghtly CAUTION AVOID POSSIBLE HAZARDOUS FLARE UPS AND SMOKE SPILLAGE WHEN REMOVING DOOR FROM IN FRONT OF DOOR OPENING SLIDE DOOR OUT 2 3 INCHES FROM OPENING AND THEN WAIT 15 SECONDS BEFORE REMOVING DOOR COMPLETELY FLARE UPS CAN OCCUR WHEN DOOR IS OPENED SUDDENLY KEEP FACE AND HANDS AWAY FROM DOOR OPENING 3 Burn only seasoned or dried untreated solid wood fuel in the oven DO NOT BURN OTHER FUELS IN ...

Page 14: ... the DISPOSAL OF ASHES section before commencing cooking procedures Food must be placed on an appropriate cooking pan before being set into the oven h When finished cooking spread remaining embers on the floor of the oven hearth Close door against door opening This will clean the oven floor 9 CAUTION Many structure fires have resulted when a fire has been left unattended for an extended period of ...

Page 15: ...perienced chimney and duct servicing personnel who are qualified in the removal of both creosote and grease from flues and ducts should be contracted to do the inspection and cleaning The inspection and cleaning schedule must be adjusted as needed to prevent the buildup of creosote and or grease More frequent inspections and cleanings are indicated when excessive buildup occurs between regular ins...

Page 16: ...D 1D 2D 51D 117D 371D C 1D D81 5D267 1 D 9 D 2D5 0D8 D 1D D71 D D69 51 D2 8D 51D2 9 D 2D 51D 19D2 1 D 1D 2D 51D267 1 D8 D 1D D69 51 D2 8D 19D 51 5D 1 D D D D69 51 D 1 D D D 601 D 2D 51D5 0D8 D1B 190D D869 D 2D D69 51 D D 16 51 D 601D 2D 51D 19D0 D 19694 D D69 5D869 D 71 9 1D 1 A119D 51D5 0D 90D 9CD 8 6 71D8 1 6 7 D XH XH XH ...

Page 17: ... 196 9 1 329 9 1 39 9 3 9 5 9 9 4239 9 9 4 9 9 9 29 6 89 1 9 92 9 9 3 9 19 9 9 9 29 1 93 9 1 39 93 9 19 9 1 341 9 2 89 9 39 93 9 3 9 7 4239 139 193 9 4 12 9 93 9 1 189 9 1 3 9 3 9 04 3 9 1 9 4239 9 1 5 9 19 19 29 3 9 3 9 423 9 19 19 9 4 9 9 29 979 9 241 29 1 4 9 9 5 93 9 5 9 4239 92 93 9 1 5 39 3 5 9 1 2241 9 9 29 9 9 9 19 1 9 1 3 9 6 19 9 241 9 39 29 5 9 Model 90 38 000 ...

Page 18: ...ning needed for combustion air Only one intake should be installed located in the front or back of oven Gas Burner system Air flow Roof False Ceiling Air flow Air flow 24 x24 opening needed for combustion air Only one intake should be Gas Burner system Air flow Improper Installation 1 No air intake opening for burner Roof Ceiling Air flow Air flow Air flow Blocked air intake In this case a 24 x24 ...

Page 19: ...e below where the gas burner is located The air underneath will travel towards the air flow above creating a suction which will force the gas flame downwards To prevent this a non combustable lid must be placed above the oven 3 Altered airflow from air intake in a separate room with low pressure Roof Ceiling Air flow Air flow Air Intake Air Intake Air flow Air flow to oven is altered as air moves ...

Page 20: ... 17 Expansion cracks due to the refractory mass are normal in the front entrance and on any interior surface This will not effect the performance efficiency and longevity of the oven in any way NOTICE Cut view of inside oven Dome Wall pieces Expansion crack ...

Page 21: ...should range from inch to 1 inch in diameter and 12 to 18 inches in length Split 2 x 4 s will also work great to start a fire Place a fire starter in the middle of the hearth You can then start to place your kindling on top of the fire starter in a teepee format You can also use a larger piece of wood about 2 3 inches in diameter as a support for the kindling Light the fire starter Once the fire i...

Page 22: ...ts will heat much faster after the first initial heat up The large mass needs at least 2 3 days of firing in order for the heat to be fully absorbed into the stone Temperature gauge should read at least above 600F for proper baking of pizzas Thinner pizzas usually require higher temperatures When the oven is ready move the embers to one or both sides You should always have a flame when baking pizz...

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