Earlex SPRAYSTATION GEMINI, Operating Instructions Manual

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PROBLEM CAUSE ACTION REQUIRED
The paint splatters Paint viscosity is too thick Thin as required using appropriate thinners (see thinning instructions)
An area inside the spray gun has a degree of blockage Clean gun and filter paint in the container
Gun wasn’t correctly cleaned from previous project
Clean gun
The paint drips or sags on
surface
Paint viscosity is low/thin Add undiluted paint
Paint output too high Reduce the paint output by adjusting the Paint Flow Adjuster (8)
Moving too slowly Increase speed of application
Spray trigger held too long Release trigger sooner
Spray gun too close Increase the distance between the spray gun and the work surface
There is too much overspray
or fogging in the room
Paint flow too high and spraying too close to the
surface
Reduce paint flow and move further from the surface.
No paint being released Paint too thick Add thinners
Fluid tip blocked Clean the Fluid Tip (5)
Pick-up tube blocked or missing Clean the gun and the Rigid Pick-up Tube or insert Rigid Pick-Up Tube (11)
Air hose split Replace Air Hose (15)
Grainy paint Filter the paint
Paint container almost empty Refill Paint Pot (12)
Spray gun at an angle Check that the Rigid Pick-Up Tube (11) is pointing towards the paint
Air inlet blocked Check the condition of the Air Filter (21) and clean or replace as necessary
Troubleshooting & FAQ’s -
Direct from the paint tin or the paint pot
Q1. When should the air hose be disconnected?
A1. Always have the Air Hose (15) disconnected during the cleaning process.
Q2. What you should do before disconnecting the paint tube.
A2. Prior to removing the Paint Tube (13) from the unit release pressure in the tubing by squeezing the trigger slowly into the Gemini Bucket (25).
Q3. How do I fit the gun into the docking station?
A3. Before replacing the gun in the docking station set Paint Flow Adjuster (8) to maximum by scrolling fully upwards.
Q4. Why is the paint spray spluttering?
A4. If the paint spray splutters air has entered the system. Ensure the Pick-Up Tube (18b) is in the fluid and the Filter Cage (18c) is submerged (paint
>> > level may need topping up). Once topped up replace gun in the docking station and allow to circulate for 2 minutes. This will remove air from the >
> >> system.
Q5. What happens if I pull the trigger with the pump on?
A5. If the paint is primed in the tube with the pump on and the trigger is depressed, you will need to stop pulling the trigger and take a damp rag to the
nozzle and clean off any excess paint. Then turn the turbine on whilst holding a rag over the end of the nozzle to catch any excess paint from the air
cap horn holes. For a more thorough clean set the Spray Direction Plate (4) to horizontal or vertical pattern to lock the Fluid Tip (5) in place. Then
you can remove the Air Cap Ring (2) and Air Cap (3) for a more thorough clean in a sink /under a tap. (This also applies for any additional clean
up during use). If the flow of paint is slow, turn the paint speed dial (Fig.23) clockwise. If it is still too slow the paint may require dilution or the
Pick-Up Tube (18b) may be kinked.
Q6. What do I do if the atomisation/ quality of spray is poor?
A6. If the paint atomisation is poor turn paint speed dial (Fig.23) anti-clockwise and scroll Paint Flow Adjuster (8) downwards. Otherwise the paint >>>
>>>> may require dilution.
Q7. What do I do if the spray is sparse?
A7. If the paint spray is sparse, turn paint speed dial (Fig.23) clockwise and scroll Paint Flow Adjuster (8) upwards. Otherwise paint may require dilution.
Q8. How do I stop the paint drying out if I pause the project for 15-90 minutes?
A8. If pausing a project for a short while (15-90mins) put half a cup of water on the top of the paint in the container to prevent it from forming a skin.
Q9. How do I achieve a fine spray?
A9. By scrolling Paint Flow Adjuster (8) downwards and moving closer to the target a thinner pattern can be achieved. Great for edge detail or finishing off
>>> next to masking tape.
Q10. What do I do when the tip of my gun clogs with paint?
A10. Occasionally while spraying the Fluid Tip (5) can become clogged with dried paint. Keep a damp cloth handy during your project to wipe this dried
paint away.
Q11. What do I do if the spray direction plate is not working?
A11. If the Spray Direction Plate (4) is not changing the spray pattern as expected, remove the Air Cap (3) and ensure that the lugs on the Spray
Direction Plate (4) are located in the grooves on the Fluid Tip (5).
Q12. What do I do if my gun continues to spray after the trigger is released?
A12. If the gun continues spraying after the trigger is released, first ensure the Air Cap Ring (2) is fitted tightly. If this does not resolve the issue,
thoroughly clean the gun, ensuring the Needle (7) and Fluid Tip (5) are free of all dried paint.
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