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The concept

A motor feeds out a high volume of air (HV) and enables products to be sprayed at a low pressure
(LP). The product is released from the Fluid Tip of the Spray Gun at a very low pressure (0.18 bar)
and is enclosed in a high volume of air.  The Hose feeds the air produced by the motor to the
Spray Gun.

The powerful motor can spray a width range of paint with or without dilution. However, there will
always be some paint which will not be suitable for the Spray Gun. The good quality paint 
contains a high percentage of dry particles which make the dilution easier. The users must keep in
mind that low temperatures make the paint thicker, that’s why we recommend spraying with the
Spray Gun with a 15 degrees minimum temperature.

•   Carefully cover areas which are not to be painted with a plastic cover and protective tape.
•   Wear a suitable mask when spraying products (and make sure there is adequate ventilation in 

the room when working indoors).

•   Clean the surface you are going to paint. As well as being clean, it must also be dry and 

smooth.

•   Practice first on some old wooden planks to make sure you are holding the Spray Gun correctly.
•   We recommend you wear protective clothing
•   Stir the paint well using a mixer where possible.
•   Make sure there are no solid particles in the paint.
•   Many products can be sprayed without being thinned. However, if the application is not good,  

thin the product progressively in stages of 5%.

•   Most paints can be sprayed by being thinned just a little, e.g. by 5% or 10%.
•   Some thick paints such as outer wall paints and certain undercoats will need to be thinned by 

20% or 25%.

•   Use water to thin a water-based product.
•   Use white spirit to thin a solvent-based product. 
•   Certain manufacturers will indicate on the can whether a specific thinner is to be used. 

Very important:

when spraying for the first time, we recommend that you always leave the motor

to run for 1 to 2 minutes before applying the product. Do not forget that the Fluid Adjusting Screw
controls the quantity of paint sprayed, for instance the more the Paint Adjusting Screw is tightened
the less paint is sprayed. 

The viscosity, which is expressed in DIN/sec, is the time it takes for the paint
to stop running as a continuous flow through the viscosity cup (Fig 1). Your
Spray Station 6900 comes with a 2.0mm Fluid Tip and a 2.0 mm Fluid Needle
fitted. For the best results with products which are more runny (liquid dyes,
varnishes, runny paints, wood dyes), we recommend that you purchase the
1.5 mm Fluid Tip and Fluid Needle. This applies for products which have a 
viscosity between 25 and 50 DIN/sec, i.e., which will take between 25 and 50 
seconds to run through the viscosity cup. Refer to the chapter on cleaning to
see how the Fluid Tip and Fluid Needle can be removed and switched for a
smaller/larger Fluid Tip and Fluid Needle assembly.

•   Fill the Paint Container with the product to be sprayed. Stir well (as 

mentioned above). 

•   Screw the Paint Container to the base of the Spray Gun and tighten accordingly. 
•   Unroll the motor unit air hose and attach it to the back of the Spray Gun.
•   Unroll the power cable and attach the plug to the mains supply.
•   Switch the Spray Station on. This will immediately cause some air to be produced, which is 

quite NORMAL. However, none of the product will be sprayed until the Spray Gun trigger is 
pulled.

Fig. 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTRODUCTION

 

 

 

 

 

 

 

 

 

 

 

PREPARATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Summary of Contents for 6900

Page 1: ...l Earlex low pressure paint system This highly versatile high volume of air low pressure painting system can be used for a wide variey of applications BEFORE USE PLEASE READ THE MANUAL AND SAFETY INST...

Page 2: ...r mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Use only genui...

Page 3: ...59 6 Pivot Screw L0179 7 Washer L0195 8 Main Body Assy L0180 9 2 0mm Fluid Needle L0166 10 Adaptor L0174 11 Needle Spring L0175 12 Fluid Adjusting Screw L0176 13 Pivot L0178 14 Flexible Tube Air Feed...

Page 4: ...to be thinned by 20 or 25 Use water to thin a water based product Use white spirit to thin a solvent based product Certain manufacturers will indicate on the can whether a specific thinner is to be us...

Page 5: ...r Cap to obtain a Vertical spray then pull the Trigger and move your arm across to the right 2 When you get to the end of the line release the Trigger for a moment and then apply the product in the op...

Page 6: ...inners through the gun l Repeat this each time using clean thinners until there is no trace of paint in the thinners being sprayed To thoroughly clean the remainder of the spray gun remove all working...

Page 7: ...er almost empty Refil Paint Container Spray Gun at an angle Check that the Pick up Tube is pointing towards the paint 18 Air inlet blocked Check the condition of the Filter and clean if necessary 26 x...

Page 8: ...dvice please phone our helpline between 08 30am and 17 00pm Monday to Thursday and Friday 08 30am to 15 45pm excluding Bank Holidays or visit our website www earlex com EARLEX LTD WILL ACCEPT NO RESPO...

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