EAE EE-6501 Installation, Operation, And Parts Manual Download

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Installation, Operation and Parts Manual

EE-6501

IMPORTANT NOTES ............................................................................................................................................................... 2

SAFETY NOTES ....................................................................................................................................................................... 4

1.1 Operation of lifting platforms .................................................................................................................................................. 4

1.2 Checking of the lifting platforms .............................................................................................................................................. 4

1.3 Important safety notices ........................................................................................................................................................... 5

1.4 Warning labels .......................................................................................................................................................................... 6

1.5 Potential safety risks ................................................................................................................................................................. 7

1.6 Noise level ................................................................................................................................................................................ 7

PACKING, STORAGE AND TRANSPORTATION ......................................................................................................................... 8

2.1 The lift was dismantled into the following 2 parts for transportation ..................................................................................... 8

2.2 Storage ..................................................................................................................................................................................... 8

2.3 Lifting and handling.................................................................................................................................................................. 8

PRODUCT DESCRIPTIONS ....................................................................................................................................................... 9

3.1 General descriptions ................................................................................................................................................................. 9

3.2 Construction of the lift .............................................................................................................................................................. 9

3.3 Dimensions ............................................................................................................................................................................. 10

3.4 Safety devices descriptions ..................................................................................................................................................... 11

3.5 Technical data ........................................................................................................................................................................ 12

INSTALLATION INSTRUCTIONS ............................................................................................................................................. 12

4.1 Preparations before installation ............................................................................................................................................. 12

4.2 Installation attentions ............................................................................................................................................................ 16

4.3 General Installation Steps ...................................................................................................................................................... 16

4.4 Items to be checked after installation. ................................................................................................................................... 20

OPERATION INSTRUCTIONS ................................................................................................................................................. 20

5.1 Precautions ............................................................................................................................................................................. 20

5.2 Operation instructions ............................................................................................................................................................ 21

5.3 Flow chart for operation ......................................................................................................................................................... 21

5.4 Operation instructions ............................................................................................................................................................ 22

5.5 Emergency lowering ............................................................................................................................................................... 23

TROUBLE SHOOTING ............................................................................................................................................................ 24

MAINTENANCE .................................................................................................................................................................... 25

Annex 1, Wiring diagrams and parts list ...................................................................................................................................... 27

Annex 2, Hydraulic diagrams and parts list .................................................................................................................................. 31

Annex 3, Pneumatic diagrams and parts list ................................................................................................................................ 35

Annex 4, Mechanically exploded drawings and parts list ............................................................................................................ 36

Summary of Contents for EE-6501

Page 1: ...ile Electrical Levelling With synchronization protection Lifting capacity 3000KG Distributed by Please read this entire manual carefully and completely before installation or operation of the lift Dat...

Page 2: ...r domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal proceedin...

Page 3: ...onstruction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 11 3 5 Technical data 12 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions 16...

Page 4: ...es for testing lifting platforms The basic health and safety requirements stipulated in the directive 2006 42 EC Harmonized European standards The applicable accident prevention regulations The checks...

Page 5: ...t clear of the lift when lowering 1 3 6 Only these properly trained personnel can operate the lift 1 3 7 Do not wear unfit clothes such as large clothes with flounces tires etc which could be caught b...

Page 6: ...learly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detache...

Page 7: ...shing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measur...

Page 8: ...le use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resul...

Page 9: ...ith great convenience Its platform extension deign not only can be used as a ramp but also can serve as an extended part of the platform for much longer vehicles Moreover designs like 24V working volt...

Page 10: ...Installation Operation and Parts Manual EE 6501 10 3 3 Dimensions...

Page 11: ...latforms automatically stop lowering at a safe height above the ground Push an additional DOWN II button to restart the lowering movement which is accompanied by an audible warning alerting service pe...

Page 12: ...wing consultation with the manufacturer s customer service or an authorized service agent Routing of the wiring to the installation location The user must provide fuse protection for the connection El...

Page 13: ...Installation Operation and Parts Manual EE 6501 13 Surface mounting The area enclosed by the dash line 2300mm 2500mm shall have a minimum thickness of 150mm...

Page 14: ...Installation Operation and Parts Manual EE 6501 14 Recessed mounting...

Page 15: ...1000kg 2 4 1 5 Checking parts Unfold the package and check if any parts missed as per the following list Do not hesitate to contact us in case any parts missed but if you do not contact us and insist...

Page 16: ...ed installation site Refer to the following fig 1 and 2 Dismantle the bolts that fix the lower platform and its wooden package and move it to the installation site in the same way as the upper platfor...

Page 17: ...ring limit switches Connect the power suppler cable to external electricity supply For three phase power supply if the lift doesn t raise and the motor may turn in the wrong direction in such event in...

Page 18: ...re correctly connected Otherwise oil cylinders may not work synchronously or could be damaged Review operation instructions and get familiar with lift controls by running the lift through a few cycles...

Page 19: ...the UP button to lower both platforms 9 Repeat Step 7 and Step 8 for several cycles 10 Turn the switch to normal working mode and push the UP button to check the synchronization At this moment two pl...

Page 20: ...ions 5 1 1 Read and digest the complete operation instructions before operating the lift 5 1 2 Only authorized persons are permitted to operate the lift 5 1 3 Do not try to raise the vehicle with exce...

Page 21: ...afety warning SB1 UP button Control the rising movement SB2 DOWN I button Control the lowering movement SB3 DOWN II button Control the lowering movement for lowering safety SB4 Safety lock button Enga...

Page 22: ...ntil adapters contact vehicle 4 Check adapters for secure contact with vehicle Raise lift to expected working height Lower the lift When lowering the lift pay careful attention that all personnel and...

Page 23: ...button and emergency unloading solenoid valve 2 Take off the protective cap of the valve and see red spool of the valve 3 Push the blue air supplying button and meanwhile push and turn anticlockwise...

Page 24: ...or jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjus...

Page 25: ...function indicated Every day 2 Max height limit switch Push the UP button inspect and ensure the lifting platform stops rising at maximum lifting height Every day Safe descent limit switch Push the D...

Page 26: ...cylinder shaft Inspect if any circlip goes off its groove Make sure they are positioned in the grooves Every 3 months 13 Rolling wheels and their running tracks Push the UP and DOWN button to check i...

Page 27: ...Installation Operation and Parts Manual EE 6501 27 Annex 1 Wiring diagrams and parts list...

Page 28: ...Installation Operation and Parts Manual EE 6501 28...

Page 29: ...arts Manual EE 6501 29 SQ1 Max height limit switch SQ2 Safe descending limit switch SQ3 Photoelectric switch YA1 Pneumatic solenoid valve YV1 Solenoid unloading valve YV3 Levelling solenoid valve 1 YV...

Page 30: ...010 Emergency stop 1 320503002 Ground terminals 1 320505006 Wire terminal 13 320505011 Retaining chip 2 QF 320801001 Circuit breaker 3Ph 2 2kW 1 320802001 Circuit breaker 1Ph 2 2kW 1 320801003 Circuit...

Page 31: ...ar pump 4 Coupling 5 Motor 6 Hydraulic block 7 Cushion valve 8 Overflow valve 9 Single way valve 10 Solenoid unloading valve 11 Flow control throttle valve 12 Tank cover 13 Leveling solenoid valve 14...

Page 32: ...950 1 6 624001129 Oil hose L 1750 1 7 624001005 Oil hose L 230 1 8 410210181 Three way connector 6603B A9 B7 3 9 624001129 Oil hose L 1750 1 10 624001221 Oil hose L 950 1 11 624001005 Oil hose L 210...

Page 33: ...Installation Operation and Parts Manual EE 6501 33 Pos CODE Name Specification Qty 1 330405001 Oil tank 10L 1...

Page 34: ...3PH 50HZ 2P 1 320204016 Motor 380V 3 0KW 3PH 50HZ 2P 1 320204017 Motor 400V 3 0KW 3PH 50HZ 2P 1 320204018 Motor 415V 3 0KW 3PH 50HZ 2P 1 8 330301001 Cushion valve HZYF C1 1 9 330302001 Single way val...

Page 35: ...5 Pneumatic connector KLC8 02 3 3 123010101 Air hose D 6 1 4 310103010 Three way connector Match with M6 air hose 1 5 310201002 Silencer SLM01 R1 8 M8 1 6 310401001 Pneumatic directional valve 3V210 0...

Page 36: ...201201005 Expansion bolt M16 120 8 7 612019504 Base frame rotation shaft 65012 A1 B5 4 8 202110004 Hex socket button head screw M8 12 4 9 410190251B Oil hose clipper 6501 A1 B4 3 10 614019510 Base fra...

Page 37: ...Installation Operation and Parts Manual EE 6501 37...

Page 38: ...190040 DOWN sliding plate 6501 A2 B13 3 18 614019048 Arm D 65012 A2 B4A 1 19 614019504 Arm C 65012 A2 B3 2 20 203103017 Hex locking nut M36 3 4 21 205101050 Bearing SF 2X 4 22 202110004 Hex socket but...

Page 39: ...4 41 410195131C Oil cylinder rotation shaft 6501V2 A3 B1 2 42 204301014 Circlip 40 4 43 420190230 Rubber pad 38 120 100 4 44 320306006 Infrared sensor HG M18NPN 1 45 202101007 Cross socket cap head s...

Page 40: ...12 A5 B4 2 Pos CODE Name Specification Qty 1 612019506B Mechanical safety teeth 65012 A4 B2 2 2 410193121 Mechanical safety block 65013 A4 B5 2 3 410195431D Oil cylinder flange 65012 A4 B3 2 4 2022070...

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