E2S BExBG10D-P-SIL Instruction Manual Download Page 3

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European Safety Systems Ltd.

   Impress House, Mansell Road, Acton, London W3 7QH           [email protected]              Tel: +44 (0)208 743 8880 

                                                                                                                                                             www.e-2-s.com             Fax: +44 (0)208 740 4200 
Document No. D197-00-112-IS        Issue B        16-06-17                         Sheet 3 of 17                                                                                          (3)

 

washer  be  inserted  and  tightened  down.  If  the  cover  jams 
while  it  is  being  inserted,  carefully  remove  it  and  try  again. 
Never use the cover bolts to force the cover into position. 

 

8) 

Power Supply Selection 

 

It is important that a suitable power supply is used to run the 
equipment.  The  power  supply  selected  must  have  the 
necessary  capacity  to  provide  the  input  current  to  all  of  the 
units. 

 

The  following  table  shows  the  input  current  taken  by  the 
various  beacons  and  shows  the  maximum  voltage  at  which 
the beacons can be operated: 

 

Model No.

 

Nominal I/P 

Voltage

 

Input 

Current

 

Voltage 

Range

 

BExBG10D-P-SIL

 

24Vdc

 

685mA

 

20-28V 

 

BExBG15D-P-SIL

 

24Vdc

 

885mA

 

20-28V

 

 

The  input  current  will  vary  according  to  the  voltage  input 
level.  The  current  levels  shown  above  are  for  nominal  input 
voltage.  

 

9) 

Selection  of  Cable,  Cable  Glands  and 
Blanking elements 

 

When  selecting  the  cable  size,  consideration  must  be  given 
to  the  input  current  that  each  unit  draws  (see  table  above), 
the number of beacons on the line and the length of the cable 
runs.  The  cable  size  selected  must  have  the  necessary 
capacity  to  provide  the  input  current  to  all  of  the  beacons 
connected to the line.  

 

For  ambient  temperatures  over  +40ºC  the  cable  entry 
temperature  may  exceed  +70ºC  and  therefore  suitable  heat 
resisting cables and cable glands must be used, with a rated 
service temperature of at least 110ºC 

 

The  BExBG10D  and  BExBG15D  beacons  have  dual  cable 
gland entries which have an M20 x1.5. The dual cable gland 
entries  have  an  M20  x  1.5  entry  thread.  To  maintain  the 
ingress  protection  rating  and  mode  of  protection,  the  cable 
entries  must  be  fitted  with  suitably  rated  ATEX  /  IECEx 
certified  cable  glands  and/or  suitably  rated  ATEX  /  IECEx 
certified blanking devices during installation according to EN / 
IEC60079-14. 

 

If  a  high  IP  (Ingress  Protection)  rating  is  required  then  a 
suitable sealing washer must be fitted under the cable glands 
or blanking plugs. 

 

For  use  in  explosive  dust  atmospheres,  a  minimum  ingress 
protection rating of IP6X must be maintained. 

 

The  BEx  beacon  range  can  be  supplied  with  the  following 
types of adapters: 
M20 to ½” NPT 
M20 to ¾” NPT 
M20 to M25 
 
It  is  important  to  note  that  stopping  plugs  cannot  be  fitted 
onto adapters, only directly onto the M20 entries. 

 

Any  other  adapters  used  must  be  suitably  rated and  ATEX  / 
IECEx certified adapters. 

 
 
 

10) 

Earthing

 

 

Both  AC  and  DC  beacon  units  must  be  connected  to  an 
earth.  The  units  are  provided  with  internal  and  external 
earthing  terminals  which  are  both  located  on  the  terminal 
chamber section of the unit.  

 

Fig 3. Internal View of Cover 

 
When  using  the  internal  earth  terminal  ensure  that  the 
stainless steel M4 flat washer is between the incoming earth 
wire and the enclosure.  

 

Internal earthing connections should be made to the Internal 
Earth  terminal  in  the  base  of  the  housing  using  a  ring  crimp 
terminal to secure the earth conductor under the earth clamp. 
The  earth  conductor  should  be  at  least  equal  in  size  and 
rating to the incoming power conductors. 

 

External  earthing  connections  should  be  made  to  the  M5 
earth  stud,  using  a  ring  crimp  terminal  to  secure  the  earth 
conductor  to  the  earth  stud.  The  external  earth  conductor 
should be at least 4mm² in size. 

 

11) 

 

Cable Connections

 

 

Electrical connections are to be made into the terminal blocks 
on  the  PCBA  located  in  the  flameproof  enclosure.  See 
section  7  of  this  manual  for  access  to  the  flameproof 
enclosure.  A  four-way  terminal  block  is  provided  on  the 
beacons. Therefore, there are two +ve terminals and two -ve 
terminals for the input and output wiring. 

 

Wires  having  a  cross  sectional  area  between  0.5  mm²  to 
2.5mm²  can  be  connected  to  each  terminal  way.  If  an  input 
and  output  wire  is  required  the  2-off  Live/Neutral  or  +/- 
terminals  can  be  used.  If  fitting  2-off  wires  to  one  terminal 
way  the  sum  of  the  2-off  wires  must  be  a  maximum  cross 
sectional area of 2.5mm². Strip wires to 8mm. Wires may also 
be fitted using ferrules. Terminal screws need to be tightened 
down  with  a  tightening  torque  of  0.45  Nm  /  5  Lb-in.  When 
connecting wires to the terminals great care should be taken 
to dress the wires so that when the cover is inserted into the 
chamber  the  wires  do  not  exert  excess  pressure  on  the 
terminal  blocks.  This  is  particularly  important  when  using 
cables with large cross sectional areas such as 2.5mm². 

 

 
 
 
 
 
 
 

External Earthing 

Internal 
Earthing 

2-off M20 
Cable 
Entries 

Internal 
Bonding 
Wire 
Terminal 

Summary of Contents for BExBG10D-P-SIL

Page 1: ...EX2006X IECEx KEM 10 0002X The BExBG10D and BExBG15D beacons have been certified for use in locations with the following conditions Area Classification Gas Zone 1 Explosive gas atmosphere likely to oc...

Page 2: ...location of the beacons should be made with due regard to the area over which the warning signal must be visible They should only be fixed to services that can carry the weight of the unit SAFETY WAR...

Page 3: ...or use in explosive dust atmospheres a minimum ingress protection rating of IP6X must be maintained The BEx beacon range can be supplied with the following types of adapters M20 to NPT M20 to NPT M20...

Page 4: ...the control panel A fault condition can be communicated via independent fault contacts or by the introduction to the monitoring circuit of an end of line resistor A SIL 2 system wiring for fault dete...

Page 5: ...re and may not be functioning correctly 13 2 Power Failure SIL 2 Failure SIL 2 Controller failure Internal function and system checking flags fault Rapid Power cycling System indicates power instabili...

Page 6: ...be seen via the SIL 2 TB1 terminals as soon as the fault occurs in either Active or Standby modes As factory default when there is no fault the TB1 terminals 1 2 will be closed putting a 3 3k current...

Page 7: ...he default customer sense resistor value is 3 3k Examples of calculations of resistance for steady mode and fault mode are shown in table 1 Panel Resolution Topology Resistor TB1 CSR No of Units Stead...

Page 8: ...units default position is A Figure 7 Schematic of SIL 2 system wiring for fault detection in standby mode only 2 wire installation To evaluate the total current drawn from the SIL 2 unit use the equa...

Page 9: ...e customer can select a system EOL resistor The default fault resistor value is 2 2k which is recommended and is fitted according to the configuration topology chosen Panel Resolution Topology Resisto...

Page 10: ...et 10 of 17 10 14 3 Header Pins Settings Figure 8 J1 Header settings Figure 9 J2 Header settings J1 Header Pin Postion A Factory default position pins 1 2 not linked places TB1 Current sense resistor...

Page 11: ...i e the two header pins are not shorted together see Figure 5 18 Flip Flop Operation Two beacons can be mounted close to each other to form a flip flop operation where the beacons will flash alternat...

Page 12: ...Coding for Fault Resistor and Customer EOL Resistor The customer is able to identify the resistor values chosen on purchase from the product code This is represented by the last two characters BEXBG1...

Page 13: ...n in figure 12 Fig 13 Cover and Guard Fixtures 23 Maintenance Overhaul and Repair Maintenance repair and overhaul of the equipment should only be carried out by suitably qualified personnel in accorda...

Page 14: ...Safety Systems Ltd Impress House Mansell Road Acton London W3 7QH sales e 2 s com Tel 44 0 208 743 8880 www e 2 s com Fax 44 0 208 740 4200 Document No D197 00 112 IS Issue B 16 06 17 Sheet 14 of 17...

Page 15: ...Safety Systems Ltd Impress House Mansell Road Acton London W3 7QH sales e 2 s com Tel 44 0 208 743 8880 www e 2 s com Fax 44 0 208 740 4200 Document No D197 00 112 IS Issue B 16 06 17 Sheet 15 of 17 1...

Page 16: ...Safety Systems Ltd Impress House Mansell Road Acton London W3 7QH sales e 2 s com Tel 44 0 208 743 8880 www e 2 s com Fax 44 0 208 740 4200 Document No D197 00 112 IS Issue B 16 06 17 Sheet 16 of 17...

Page 17: ...Safety Systems Ltd Impress House Mansell Road Acton London W3 7QH sales e 2 s com Tel 44 0 208 743 8880 www e 2 s com Fax 44 0 208 740 4200 Document No D197 00 112 IS Issue B 16 06 17 Sheet 17 of 17 1...

Page 18: ...2011 Directive 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS The product and all the components contained within it are in accordance wi...

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