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Chapter 2, Safety: Safety Labels

E.H. Wachs

Part No. 08-051-MAN, Rev. 1-0709

21

Protective Equipment Requirements

For additional information on eye and face protection, refer
to Federal OSHA regulations, 29 Code of Federal Regula-
tions, Section 1910.133., Eye and Face Protection and
American National Standards Institute, ANSI Z87.1, Occu-
pational and Educational Eye and Face Protection. Z87.1 is
available from the American National Standards Institute,
Inc., 1430 Broadway, New York, NY 10018.

Hearing protectors are required in high noise areas, 85 dBA
or greater. The operation of other tools and equipment in the
area, reflective surfaces, process noises, and resonant struc-
tures can increase the noise level in the area. For additional
information on hearing protection, refer to Federal OSHA
regulations, 29 Code of Federal Regulations, Section
1910.95, Occupational Noise Exposure and ANSI S12.6
Hearing Protectors.

S

AFETY

L

ABELS

There is no safety labeling on the subsea wire saw.

Always wear impact resistant eye pro-
tection while operating or working near
this equipment.

WARNING

CAUTION

Personal hearing protection is recom-
mended when operating or working near
this tool.

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Summary of Contents for 08-051-MAN

Page 1: ...ed This manual may not be reproduced in whole or in part without the written consent of E H Wachs E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs com E H Wachs Part No 08 051 MAN Rev 1 0709 July 2009 Revision History Original March 2009 Rev 1 July 2009 ...

Page 2: ...Subsea Wire Saw User s Manual Part No 08 051 MAN Rev 1 0709 E H Wachs ...

Page 3: ...g the Machine 11 Chapter 2 Safety 19 Operator Safety 19 Safety Symbols 20 Protective Equipment Requirements 21 Safety Labels 21 Chapter 3 Operating Instructions 23 Tensioning the Cutting Wire 23 Setting the Clamp Arms for the Pipe Size 25 WS 3012 Pipe Size Settings 25 WS 3616 Pipe Size Settings 26 WS 5230 Pipe Size Settings 27 Positioning the Clamp Arms 28 Connecting the Hydraulic Hoses 29 Mountin...

Page 4: ...1 0709 E H Wachs Chapter 5 Parts List and Ordering Information 51 Ordering Information 51 Ordering Replacement Parts 51 Repair Information 51 Warranty Information 52 Return Goods Address 52 Parts Lists and Layout Drawings 52 WS 3012 53 WS 3616 60 WS 5230 68 ...

Page 5: ...hout this manual refer to this column for warnings cautions and notices with supplementary information This manual is organized to help you quickly find the infor mation you need Each chapter describes a specific topic on using or maintaining your equipment Each page is designed with two columns This large column on the inside of the page contains instructions and illustra tions Use these instruct...

Page 6: ...l indicates a potentially hazardous situa tion that could result in minor or moderate injury A CAUTION alert with the damage alert symbol indi cates a situation that will result in damage to the equipment An IMPORTANT alert with the damage alert symbol indi cates a situation that may result in damage to the equipment WARNING This is the safety alert symbol It is used to alert you to potential pers...

Page 7: ...T DESCRIPTION The subsea wire saw is designed to cut submerged pipe of varying materials and thicknesses The machine operates on hydraulic power and is controlled remotely using the Wachs topside control panel TCP The saw uses a continuous loop diamond cutting wire and a hydraulic feed system that advances the cutting wire through the pipe Using a wire rather than a blade provides more reliable cu...

Page 8: ...esigned to cut a range of pipe sizes The only significant difference in the models is size all operate in a similar manner The follow ing table lists the models and capacities Cutting Wire Drive System The cutting wire drive system consists of four wheels mounted on the bow of the machine Figure 1 1 illustrates the drive system components Figure 1 1 The photo shows the cutting wire drive system co...

Page 9: ...wire tension The other two idler wheels are fixed at the bottom of the bow where the cutting wire engages the pipe The wire is a custom made loop for the size of the saw Spare wires can be ordered from E H Wachs Feed System A feed drive mechanism on the main frame of the machine drives the bow and cutting system up and down to perform the cut and retract the bow after cutting The bow rides on thre...

Page 10: ...nut to allow the feed to be operated manually and a clutch in the top coupling dis engages the feed screw if the feed drive jams or reaches the end of travel Figure 1 4 Use the manual feed nut to move the saw bow if it cannot be operated using hydraulic power Turn the nut clockwise to retract the bow away from the workpiece Feed block Feed screw Feed motor Drive chain Manual feed nut Manual feed n...

Page 11: ...tor controls the feed rate by measuring the deflection of the cutting wire Clamping System An adjustable clamping system allows you to configure the machine for pipe sizes within each model s range The two clamping arms are attached to the main frame with two pronged forked pins that are removable to reposition the arms The clamping arms are engaged by hydraulic cylinders mounted to the frame When...

Page 12: ...operate together Figure 1 7 The photo shows the clamping cylinder extended and the clamp arm secured against the pipe The frame of the machine has clamp shoes attached that the machine rests upon when installed on the pipe These shoes are made of a compressible composite material that deforms slightly under pressure to create a secure slip free grip on the pipe when the machine is clamped Clamping...

Page 13: ...ire saw Chapter 3 includes detailed instructions Figure 1 9 The photo shows the controls on the top side control unit The fourth circuit to the far right is not used with the subsea wire saw Clamp pressure gauges Clamp direction Cutter speed Cutter pressure gauge Feed speed Feed pressure gauge Feed direction Clamping flow levers engage both at once shown closed under pressure Feed flow lever shown...

Page 14: ...ame Lifting for Vertical Cut Attach the machine to the lifting device using chains on the top lift hooks Tip the machine up to a vertical position then pick it up Make sure the chains are the appropriate length to hold the machine reasonably straight Figure 1 11 To position the machine vertically on the pipe attach to the two top lift hooks IMPORTANT Do not attach to this hook when lifting the mac...

Page 15: ...rame Figure 1 12 To position the machine horizontally on the pipe attach to the two lift bar hooks and the front hook on the top Storing the Machine Store the machine sitting horizontal with the front of it the side with the Wachs logo facing up For long term storage clean and dry the machine thoroughly then cover it with a waterproof cover You can leave the wire installed on the machine during st...

Page 16: ...Subsea Wire Saw User s Manual 12 Part No 08 051 MAN Rev 1 0709 E H Wachs ...

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Page 23: ...per ating the machine topside stay a safe distance from the machine or behind a protective barrier Divers should stay a safe distance from the machine when it is running Seri ous injury or death could result from contact with the wire or as a result of the wire breaking Follow these guidelines for safe operation of the equip ment Look for this sym bol throughout the manual It indicates a personal ...

Page 24: ...cure or remove loose fitting clothing and jewelry and securely bind long hair to prevent them from getting caught in moving parts of the machine KEEP WORK AREA CLEAR Keep all clutter and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Safety Symbols This icon is displayed with any safety alert that indicates a p...

Page 25: ...8 Hearing protectors are required in high noise areas 85 dBA or greater The operation of other tools and equipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI S12 6...

Page 26: ...Subsea Wire Saw User s Manual 22 Part No 08 051 MAN Rev 1 0709 E H Wachs ...

Page 27: ... wheel fixture check the start lines on the feed control actuator When there is no tension on the wire the actuator rod will be retracted and the start lines will be offset Figure 3 1 With no tension on the wire the feed actuator start lines will be offset In This Chapter TENSIONING THE CUTTING WIRE SETTING THE CLAMP ARMS FOR THE PIPE SIZE CONNECTING THE HYDRAULIC HOSES MOUNTING THE MACHINE ON THE...

Page 28: ...fixture to increase the tension on the wire Depending on the exact length of the wire about 3 4 of the screw will be visible when the tension is set correctly Figure 3 3 When the wire is properly tensioned the start lines will be lined up together 3 You should be able to deflect the wire fairly easily by pushing it up between the idler wheels Push it in far enough to compress the tension spring an...

Page 29: ...s in the frame Multiple sets of holes allow the arms to be mounted in five positions The hole pairs for each position are stamped with the size of the largest pipe for that position Refer to the following sec tions for the pipe size settings for each saw model WS 3012 Pipe Size Settings Table 1 and Figure 3 5 describe the pipe size settings for the WS 3012 model Table 1 Pipe Size Ranges for Clampi...

Page 30: ...size stamps on the WS 3012 model The pin is in the 26 30 position WS 3616 Pipe Size Settings Table 2 and Figure 3 6 describe the pipe size settings for the WS 3616 model 26 22 to 26 559 660 mm 30 26 to 30 660 762 mm Table 1 Pipe Size Ranges for Clamping Arm Positions WS 3012 Size Stamp Pipe Diameter Range ...

Page 31: ...gure 3 7 describe the pipe size settings for the WS 5230 model Table 2 Pipe Size Ranges for Clamping Arm Positions WS 3616 Size Stamp Pipe Diameter Range 20 16 to 20 406 508 mm 24 20 to 24 508 610 mm 28 24 to 28 610 711 mm 32 28 to 32 711 813 mm 36 32 to 36 813 914 mm Table 3 Pipe Size Ranges for Clamping Arm Positions WS 5230 Size Stamp Pipe Diameter Range 34 30 to 34 762 864 mm 40 34 to 40 864 1...

Page 32: ...he pins are removed resulting in personal injury and equipment damage Make sure the saw is sitting horizontally on a level surface before you adjust the clamp arms 1 Remove the spring clips from both pin ends of the forked pin then pull the forked pin out of the frame Figure 3 8 Remove the spring clips from both ends of the forked pin then pull the pin out from the other side 2 Slide the clamp arm...

Page 33: ...ing 4 Insert the spring clips in the forked pin on the front of the machine Make sure both clamping arms are set at the same position If they are not the same the machine may not clamp securely on the pipe Damage to the machine could result 5 Set the position of the other clamp arm to the same location CONNECTING THE HYDRAULIC HOSES Connect the hydraulic hoses from the topside control panel TCP to...

Page 34: ...E Lift the machine ONLY on the lifting eyes provided Lifting on any other component could damage the machine See Rigging the Machine in Chapter 1 for instructions on lifting the machine to position it for horizontal or vertical cuts Attach lifting shackles to the appropriate lift eyes for the orientation of the machine Before lowering the machine subsea to the cutting loca tion make sure the clamp...

Page 35: ...lamp it to the pipe 4 When the clamping arms are fully clamped and the pressure is within 1900 2200 psi pull both clamping flow levers up to lock the holding pressure The pres sure will drop quickly to 1850 psi and then slowly to about 1600 psi 5 Repeat the clamp sequence three times The pressure should hold above 1700 psi PERFORMING THE CUT The cutting wire spins at very high speed If the wire br...

Page 36: ...This is because smaller pipes fit closer between the mount ing shoes 3 Visually monitor the position of the cutting wire as the bow feeds toward the pipe When the wire is within 1 4 of the pipe surface pull the feed flow lever up to turn off the feed drive 4 Push the cutting drive flow lever down to open the cutting drive circuit Figure 3 13 Push the cutting flow lever down to sup ply power to the...

Page 37: ...t feeding the wire into the pipe The feed speed knob should be at 2 5 gpm 7 As the wire enters the cut increase the cutting speed by moving the cutting speed knob Do not go above 19 gpm 8 During cutting the feed control actuator on the ten sion wheel fixture adjusts the feed rate to keep the saw from overfeeding It should not be necessary to adjust the feed rate at the TCP The feed drive will trav...

Page 38: ...sh the feed flow lever up to 0 and pull the feed flow lever up to turn off the feed drive 11 Pull the cutter flow lever up to turn off the cutter drive Figure 3 16 Pull the cutter flow lever up to turn off the cutter REMOVING THE MACHINE 1 Set the feed direction knob on the TCP to REVERSE ...

Page 39: ...t No 08 051 MAN Rev 1 0709 35 Figure 3 17 Set the feed direction knob to REVERSE 2 Push the feed flow lever down to open the feed circuit Figure 3 18 Push the feed flow lever down to supply power to the feed drive 3 Push the feed speed knob down to 6 5 gpm maximum flow ...

Page 40: ...ract the feed drive on a 36 inch pipe 4 When the saw bow is back at its home position pull the feed flow lever up to stop the feed drive Figure 3 20 Pull the feed flow lever up to turn off the feed drive 5 Rig the shackles to the overhead lift Lift just enough to put tension on the chains and secure the machine 6 Push the clamping direction knob to the RETRACT position NOTE ...

Page 41: ...ection knob to RETRACT 7 Push both clamping flow levers down simultaneously until the clamp arms are fully open The right return pressure gauge reading will equal the system pres sure Pull the clamping flow levers back up 8 Lift the machine off the pipe Move it to the next cut ting location or bring it topside if you are finished ...

Page 42: ...Subsea Wire Saw User s Manual 38 Part No 08 051 MAN Rev 1 0709 E H Wachs ...

Page 43: ...grease into the grease fittings on each of the 4 wheel hubs Do NOT use AquaLube on the wheel hubs Figure 4 1 Each wheel hub has a grease fitting Do not directly apply lubricant to the feed screw 2 Pump AquaLube into the grease fittings on the feed gears feed motor and feed block 4 fittings CAUTION In This Chapter LUBRICATION REPLACING THE CUTTING WIRE REPLACING THE MOUNTING SHOES REPLACING THE WHE...

Page 44: ...shown at the top of the feed system 3 Pump AquaLube into the grease fitting on the feed screw mount at the bottom of the screw Figure 4 3 Grease the fitting at the bottom of the feed screw 4 Pump AquaLube into the grease fittings on the cylin der rod ends until grease is visible Feed block Feed motor Feed gears ...

Page 45: ... bow retracted all the way to the top of the frame Wear gloves when handling the wire The abrasive sur faces are sharp and could cut your hands 1 Turn the tension knob on the drive wheel fixture all the way down to release the tension on the wire Figure 4 5 Turn the tensioning knob all the way down on the screw to loosen the wire 2 Slip the wire off the drive wheel then remove it from the other wh...

Page 46: ...re has arrowheads molded into the plastic coating The dark shoulder of the cutting bead should trail the bead as the wire cuts The drive wheel fixture is stamped with an arrow show ing the direction of rotation 4 Place the new wire over the wheels in reverse order of removing the wire Be sure to mount it so that the arrows are in the direction of travel Figure 4 8 Install the wire so that the arro...

Page 47: ... MOUNTING SHOES You may have to replace the mounting shoes if they are damaged or worn Four screws attach each shoe to the frame Figure 4 9 The four screws indicated hold the shoe to the machine frame 1 Remove the nuts on the four screws holding the shoe in place 2 Remove the shoe 3 Put the new shoe in place and replace the screws 4 Replace the nuts and tighten them securely REPLACING THE WHEEL LI...

Page 48: ...nd of the hub bolt and pull the bolt out of the wheel mounting fixture Figure 4 10 Remove the hub bolt to take off the wheel The bolt head is on top in this view with the nut on the bottom of the fixture It may be easier to work on the wheel if you set it on something that supports the side plate with a gap for the hub shaft to keep it from sit ting on the shaft 2 Remove the wheel from its mountin...

Page 49: ... Rev 1 0709 45 Figure 4 11 Remove the screws from the side plate to take it off 4 Remove the side plate 5 Remove the old wheel liner You may have to pry it loose with a screwdriver Figure 4 12 Pull the liner off the wheel You may have to pry it with a screwdriver to get it loose ...

Page 50: ...eel and press it down into place Figure 4 13 Put the new wheel liner on the wheel 7 If you removed the shaft replace it through the center of the wheel Figure 4 14 Replace the shaft through the center of the wheel 8 Replace the side plate making sure that the keys in the shaft fit into the slots in plate ...

Page 51: ...h side plates of the wheel 9 Fasten the side plate with the 6 screws Snug each screw then tighten them in a criss cross pattern to secure the wheel evenly Figure 4 16 Replace the screws in the side plate 10 Replace the wheel into its mounting fixture Put the bolt through the top of the fixture and install the nut on the bottom Tighten the nut securely ...

Page 52: ...and hydraulic motor assembly so that it does not fall when you remove the fasteners holding it to the saw bow 2 Loosen the set screws in the stop collars on the pivot pin and remove the pin from the frame Be careful not to lose the stop collars Figure 4 17 Loosen the set screws in the stop collars to remove the pivot pin 3 Remove the nut from the bolt holding the wheel assembly to the tension rod ...

Page 53: ...at mounts onto the motor the wheel is not reversible 7 Disassemble the wheel and replace the liner as described in the previous section Tension and Idler Wheels 8 Replace the wheel on the motor shaft making sure the correct side is toward the motor 9 Replace the top plate Insert the spacer bolt through the spacer and snug it down 10 Replace the hub bolt and snug it 11 Replace the tension rod mount...

Page 54: ... stop collars in place between the plates Insert the pivot pin through the top plate the stop collars and the bottom plate 15 Holding the pivot pin in place position the stop col lars against the mounting plates and tighten the set screws Figure 4 19 Make sure the pivot pin is through both plates then position the stop collars and tighten the set screws Pivot pin Stop collars Set screw ...

Page 55: ...Web site at www ehwachs com Ordering Replacement Parts When ordering parts refer to the parts lists in this chapter Please provide the part description and part number for all parts you are ordering Repair Information Please call us for an authorization number before returning any equipment for repair or factory service We will advise you of shipping and handling When you send the equip ment pleas...

Page 56: ...l out the registration card and return to E H Wachs Retain the owner s registration record and warranty card for your information Return Goods Address Return equipment for repair to the following address E H Wachs 600 Knightsbridge Parkway Lincolnshire Illinois 60069 USA PARTS LISTS AND LAYOUT DRAWINGS The tables on the following pages list the parts for the WS 3012 WS 3616 and WS 5230 subsea wire...

Page 57: ...ATE 203 1 08 011 203B PLATE 203B 2 08 011 204 ROD END CYLINDER 4 08 011 205 BUSHING CYLINDER 2 08 011 206 ROD 206 2 08 011 207 ROD 207 2 08 011 208 ROLLER 8 08 011 209 ROD 209 2 08 011 210 TUBE 210 6 08 011 211 BAR 211 4 08 011 212 SPACER 212 2 08 011 213 SPACER 213 6 08 011 215 ROD 215 2 08 011 220 PLATE 220 4 08 011 221 PLATE 221 1 08 011 222 PLATE 222 2 08 011 223 ROD 223 1 08 011 224 PLATE BUL...

Page 58: ...044 1 08 011 062 ROD END DRIVE GUIDE WHEEL ASSEMBLIES 1 08 011 050 HUB DRIVE WHEEL 1 08 011 051 MOUNT BEARING 3 08 011 052 HUB WHEEL 1 08 011 053A PLATE 053A 1 08 011 053B WHEEL PLATE 053B 1 08 011 053C WHEEL PLATE 053C 1 08 011 053D WHEEL PLATE 053D 1 08 011 053E WHEEL PLATE 053E 6 08 011 054A WHEEL PLATE 054A 3 08 011 054B WHEEL PLATE 054B 1 08 011 055 TUBE 055 2 08 011 056 TUBE 056 1 08 011 057...

Page 59: ...08 011 046 BUSHING FEED 1 08 011 047 RETAINER SCREW 1 08 011 048 WASHER 048 1 08 011 049 KEY FEED SCREW FEED TENSION SWITCH ASSEMBLY 1 08 011 023 ROD 023 1 08 011 023C ROD 023C 2 08 011 026C SCREW 026 1 08 051 260 ROD 260 1 08 051 261 ROD 261 1 08 051 270 ROD 270 1 08 051 271 PLATE 271 1 08 051 272 BLOCK 272 2 08 051 273 NUT 273 1 08 051 274 BLOCK 274 1 08 051 274B BLOCK 274B 1 08 051 275B BLOCK 2...

Page 60: ...16 SS 8 CLAMP COLLAR 1 1 4 ID 8 BEARING 20mm ID x 47mm OD x 14 mm 440 SS SINGLE SEALED 3 WASHER THRUST 30mm ID x 47mm OD x 1mm 4 BUSHING FLANGE 1 ID x 1 1 8 OD x 1 LNG 4 BUSHING FLANGE 1 1 4 ID x 1 4 OD x 1 LNG 3 LINEAR BEARING SYSTEM RAIL CARRIAGE 1 DIE SPRING 1 2 ID x 1 OD x 12 FREE LENGTH 1 FITTING TEE 3 8 JIC F x 3 8 JIC M x 3 8 JIC M 4 COUPLING FEMALE 08 NPT 4 COUPLING MALE 08 NPT 2 COUPLING ...

Page 61: ... F 1 FITTING 1 8 NPT M x 3 8 HOSE BARB 12 TUBING 3 8 CLEAR PVC 1 FITTING 1 8 NPT F x 3 8 HOSE BARB 2 FITTING TEE 1 8 NPT F x 1 8 NPT F x 1 8 NPT F 4 FITTING 1 8 NPT M x 1 4 JIC M 4 AIR VENT 1 8 NPT M 2 TUBE CLAMP 5 8 2 CRIMP FITTING 4 HOSE x 4 JIC F 1 CRIMP FITTING 4 HOSE x 4 JIC F x 45 DEG 1 CRIMP FITTING 4 HOSE x 4 JIC F x 90 DEG HOSE 1 4 2 Check Valve 3 8 1 FITTING 4 SAE M x 6 JIC M 90 DEG 2 Fi...

Page 62: ... 4 LNG 4 HHCS 1 2 13 x 1 1 2 LNG 3 HHCS 1 2 13 x 2 1 4 LNG 1 HHCS 1 2 13 x 2 3 4 LNG 2 HHCS 1 2 13 x 3 3 4 LNG 16 HHCS 5 8 11 x 1 1 2 LNG 1 HHCS 5 8 11 x 1 3 4 LNG 4 HHCS 5 8 11 x 2 1 4 LNG 4 HHCS 5 8 11 x 2 3 4 LNG 2 HHCS 5 8 11 x 6 LNG 2 HHCS 3 4 10 x 2 LNG 12 HHCS M10 x 45 LNG 4 SHCS 1 4 20 x 3 4 LNG 1 SHCS 1 4 20 x 7 8 LNG 24 SHCS 1 4 20 x 1 1 4 LNG 12 SHCS 1 4 20 x 5 8 LNG 6 SHCS 5 16 18 x 5 ...

Page 63: ...16 x 1 1 8 LNG 7 SHCS 8 32 x 3 LNG 4 SHCS 10 24 x 1 1 2 LNG 6 SHCS 1 4 28 x 5 8 LNG 4 HHCS 5 16 18 X 5 8 LNG 1 SSS 1 4 20 x 3 4 LNG 1 SSS CUP POINT 5 16 18 x 1 4 LNG 1 SSS CUP POINT 5 16 18 x 1 LNG 1 PLUG PIPE 1 8 NPT 316 SS 1 NUT NYLOCK 1 4 20 6 NUT NYLOCK 3 8 16 1 PIN SPRING 3 32 DIA x 3 8 LNG 420 SS 1 PIN CLEVIS 1 4 OD x 1 1 2 LNG 316SS 2 PIN DOWEL 1 4 DIA X 5 8 LNG 1 PIN DOWEL 1 4 DIA X 1 3 8 ...

Page 64: ...B PLATE 027B 1 08 011 028 PLATE 028 2 08 011 029 PLATE 029 2 08 051 201 PLATE 201 2 08 051 201B PLATE 201B 2 08 051 202 PLATE 202 2 08 051 202B PLATE 202B 1 08 051 203 PLATE 203 1 08 051 203B PLATE 203B 2 08 011 204 ROD END CYLINDER 4 08 011 205 BUSHING CYLINDER 2 08 011 206 ROD 206 2 08 011 207 ROD 207 2 08 011 208 ROLLER 9 08 011 209 ROD 209 2 08 011 210 TUBE 210 6 08 051 211 BAR 211 4 08 011 21...

Page 65: ...ASSEMBLY 2 08 051 022 TUBE BOW FRAME 4 08 011 024 SPACER 024 2 08 011 025 ROD 025 1 08 051 030C PLATE 030C 1 08 051 030D PLATE 030D 2 08 051 031C PLATE 031 2 08 051 031D PLATE 031B 2 08 051 032 PLATE 032 1 08 051 034 PLATE 034 1 08 011 036 NUT TENSION 1 08 051 037 BLOCK MOTOR ADAPTER 2 08 051 038 TUBE 038 1 08 051 043C PLATE 043C 1 08 051 043D PLATE 043D 1 08 051 044 ROD 044 1 08 011 062 ROD END D...

Page 66: ...160 YOKE FEED 1 06 052 161 BUSHING FEED CLUTCH 1 06 052 181B SPROCKET 2 40 x 375 PITCH 1 06 052 182 SPROCKET 1 80 x 375 PITCH 1 06 052 333 EXTENSION FEED BOX HOUSING 1 08 051 040 SCREW FEED 1 08 011 041 PLATE 041 1 08 011 042 PLATE 042 1 08 011 043 BUSHING FEED 1 08 011 044 NUT FEED 1 08 011 045 BLOCK FEED SCREW MOUNTING 2 08 011 046 BUSHING FEED 1 08 011 047 RETAINER SCREW 1 08 011 048 WASHER 048...

Page 67: ...RIP WHEEL Purchased Parts Qty Description MAIN FRAME ASSEMBLY 1 FLOW DIVIDER 1 FLOW DIVIDER 2 HYDRAULIC CYLINDER 1 HYD ADP 20 16 SAE ORB TO JIC 90 DEG 1 HYD ADP 16 16 SAE ORB TO JIC 90 DEG 4 HYD ADP 10 6 SAE ORB TO JIC 90 DEG 1 HYD ADP 8 6 SAE ORB TO JIC 90 DEG 5 HYD ADP 6 6 SAE ORB TO JIC STR 2 HYD ADP 6 6 FJIC MJIC 90 DEG 2 37 DEG BULKHEAD TEE FITTING 8 FEMALE JIC SAE 37 DEG SWIVEL 6 2 FEMALE JI...

Page 68: ...AD LOCK 16 1 ROD END BALL JOINT 4 EYEBOLT 5 8 11 4 KNOB 1 2 13 2 ZINC ANODE 2 DIA 3 5 8 ANCHOR SHACKLE W SCREW PIN FEED SCREW ASSEMBLY 1 HYDRAULIC MOTOR 1 SNAP RING 3 4 O D SHAFT 1 SNAP RING 1 5 8 I D BORE 1 CLAMP ON COLLAR 3 4 16 303 SS 1 BEARING 75 x 1 625 x 438 4 WASHER BELLEVILLE SPRING 2 OD x 1 ID x 065 THICK 2 PLANET SET 3 1 2 PLANET SPACER 1 PLANET SET 4 1 2 KEYWAY 3 16 x 3 4 LNG ROUND ENDS...

Page 69: ...tting 3 8 JIC F x 3 8 JIC F 1 Fitting Tee 3 8 JIC M x 3 8 JIC M x 1 4 ORB M 2 Fitting Tee 3 8 JIC M x 3 8 JIC M x 1 4 ORB M 1 CRIMP FITTING 6 HOSE x 8 JIC F 2 CRIMP FITTING 6 HOSE x 6 JIC F x 90 DEG 5 CRIMP FITTING 6 HOSE x 6 JIC F HOSE 3 8 1 SPRING 72 OD x 586 ID x 2 LNG 2 CYLINDER 2 5 STROKE OPTIONAL WHEEL COVER ASSEMBLIES 6 SPACER 328 ID x 875 OD x 06 066 THICK Fasteners Qty Description MAIN FR...

Page 70: ... HHCS 3 4 10 x 2 LNG 12 HHCS M10 x 45 LNG 4 SHCS 1 4 20 x 3 4 LNG 1 SHCS 1 4 20 x 7 8 LNG 8 SHCS 1 4 20 x 1 1 4 LNG 4 SHCS 1 4 20 x 5 8 LNG 6 SHCS 5 16 18 x 5 8 LNG 45 SHCS 5 16 18 x 1 1 4 LNG 8 SSS CUP POINT 1 4 20 x 7 8 LNG 7 NUT NYLOCK 1 4 20 45 NUT NYLOCK 5 16 18 106 NUT NYLOCK 3 8 16 16 NUT NYLOCK 7 16 14 7 NUT NYLOCK 1 2 13 6 NUT NYLOCK 5 8 11 33 PIN DOWEL 1 4 DIA X 5 8 LNG 3 PIN DOWEL 1 4 D...

Page 71: ...N SPRING 3 32 DIA x 3 8 LNG 420 SS 1 PIN CLEVIS 1 4 OD x 1 1 2 LNG 316 SS 2 PIN DOWEL 1 4 DIA X 5 8 LNG 1 PIN DOWEL 1 4 DIA X 1 3 8 LNG 3 ZERK GREASE 1 4 28 303 SS 12 WASHER 3 8 AN FEED RELIEF ASSEMBLY FASTENERS 8 SHCS 8 32 x 5 8 LNG 1 SHCS 1 4 28 x 1 LNG 1 SHCS 1 4 28 x 1 1 2 LNG 2 SHCS 1 4 28 x 5 8 LNG 1 WASHER 1 2 18 8 SS 2 SHOULDER BOLT 1 2 DIA X 1 LNG 3 SHCS 10 24 x 5 8 LNG 1 FHCS 1 4 28 x 1 ...

Page 72: ... PLATE 202B 1 08 021 203 PLATE 203 1 08 021 203B PLATE 203B 2 08 021 204 ROD END CYLINDER 4 08 011 205 BUSHING CYLINDER 2 08 011 206 ROD 206 2 08 011 207 ROD 207 2 08 011 208 ROLLER 14 08 011 209 ROD 209 2 08 011 210 TUBE 210 2 08 021 211 BAR 211 6 08 011 212 SPACER 212 4 08 011 213 SPACER 213 4 08 021 214 BAR 214 6 08 011 215 ROD 215 2 08 021 220 PLATE 220 4 08 051 221 PLATE 221 1 08 021 222 PLAT...

Page 73: ...TE 031 2 08 021 031B PLATE 031B 4 08 021 032 PLATE 032 2 08 051 032 PLATE 032 1 08 021 034 PLATE 034 1 08 011 036 NUT TENSION 1 08 051 037 BLOCK MOTOR ADAPTER 2 08 021 038 PLATE 038 4 08 021 039 BAR 039 1 08 051 043C PLATE 043C 1 08 051 043D PLATE 043D 1 08 051 044 ROD 044 1 08 011 062 ROD END DRIVE GUIDE WHEEL ASSEMBLIES 1 08 051 050 HUB DRIVE WHEEL 1 08 011 051 MOUNT BEARING 3 08 011 052 HUB WHE...

Page 74: ... 182 SPROCKET 1 80 x 375 PITCH 1 06 052 333 EXTENSION FEED BOX HOUSING 1 08 021 040 SCREW FEED 1 08 011 041 PLATE 041 1 08 011 042 PLATE 042 1 08 011 043 BUSHING FEED 1 08 011 044 NUT FEED 1 08 011 045 BLOCK FEED SCREW MOUNTING 2 08 011 046 BUSHING FEED 1 08 011 047 RETAINER SCREW 1 08 011 048 WASHER 048 1 08 011 049 KEY FEED SCREW FEED TENSION SWITCH ASSEMBLY 1 08 051 023 ROD 023 1 08 051 023C RO...

Page 75: ...DP 20 16 SAE ORB TO JIC 90 DEG 1 HYD ADP 16 16 SAE ORB TO JIC 90 DEG 4 HYD ADP 10 6 SAE ORB TO JIC 90 DEG 1 HYD ADP 8 6 SAE ORB TO JIC 90 DEG 5 HYD ADP 6 6 SAE ORB TO JIC STR 2 HYD ADP 6 6 FJIC MJIC 90 DEG 8 FEMALE JIC SAE 37 DEG SWIVEL 6 2 FEMALE JIC SAE 37 DEG SWIVEL 16 W 90 DEG 3 FEMALE JIC SAE 37 DEG SWIVEL W 45 DEG 4 FEMALE JIC SAE 37 DEG SWIVEL W 90 DEG 2 FEMALE JIC SAE 37 DEG SWIVEL 20 FT 3...

Page 76: ... SHAFT 1 SNAP RING 1 5 8 I D BORE 1 CLAMP ON COLLAR 3 4 16 303 SS 1 BEARING 75 x 1 625 x 438 4 WASHER BELLEVILLE SPRING 2 OD x 1 ID x 065 THICK 2 PLANET SET 3 1 2 PLANET SPACER 1 PLANET SET 4 1 2 KEYWAY 3 16 x 3 4 LNG ROUND ENDS 1 KEYWAY 1 8 x 1 LNG ROUND ENDS 4 STANDOFF 3 8 OD x 5 8 LNG SPECIFY 10 24 THD 24 35 CHAIN SS 34 links long 1 35 CHAIN CONNECTING LINK 2 FEMALE JIC SAE 37 DEG SWIVEL 6 FEED...

Page 77: ...NG 6 HOSE x 6 JIC F HOSE 3 8 1 SPRING 72 OD x 586 ID x 2 LNG 2 CYLINDER 2 5 STROKE OPTIONAL WHEEL COVER ASSEMBLIES 6 SPACER 328 ID x 875 OD x 06 066 THICK Fasteners Qty Description MAIN FRAME ASSEMBLY 72 FHCS 1 4 20 x 5 8 LNG 18 SS 12 FHCS 5 16 18 x 3 4 LNG 18 8 SS 4 FHCS 3 8 16 x 1 1 LNG 18 8 SS 16 FHCS 3 8 16 x 1 1 4 LNG 18 8 SS 2 FHCS 3 8 16 x 2 1 4 LNG 18 8 SS 40 FHCS 5 8 11 x 1 1 2 LNG 18 8 S...

Page 78: ... SHCS 1 4 20 x 5 8 LNG 6 SHCS 5 16 18 X 5 8 LNG 63 SHCS 5 16 18 x 1 1 4 LNG 18 8 SS 4 SSS CUP POINT 1 4 20 x 7 8 LNG 18 8 SS 8 NUT NYLOCK 1 4 20 18 8 SS 65 NUT NYLOCK 5 16 18 18 8 SS 127 NUT NYLOCK 3 8 16 18 8 SS 32 NUT NYLOCK 7 16 14 18 8 SS 7 NUT NYLOCK 1 2 13 18 8 SS 13 NUT NYLOCK 5 8 11 18 8 SS 6 PIN DOWEL 1 8 DIA X 1 2 LNG 51 PIN DOWEL 1 4 DIA X 5 8 LNG 3 PIN DOWEL 1 4 DIA X 7 8 LNG 2 PIN DOW...

Page 79: ... NUT NYLOCK 3 8 16 18 8 SS 1 PIN SPRING 3 32 DIA x 3 8 LNG 420 SS 1 PIN CLEVIS 1 4 OD x 1 1 2 LNG 316SS 2 PIN DOWEL 1 4 DIA X 5 8 LNG 1 PIN DOWEL 1 4 DIA X 1 3 8 LNG 3 ZERK GREASE 1 4 28 303 SS 12 WASHER 3 8 AN 18 8 SS FEED RELIEF ASSEMBLY FASTENERS 8 SHCS 8 32 x 1 LNG 2 SHCS 1 4 28 x 5 8 LNG 1 WASHER 1 2 18 8 SS 2 SHOULDER BOLT 1 2 DIA X 1 LNG 3 SHCS 10 24 x 5 8 LNG 1 FHCS 1 4 28 x 1 LNG 1 PIN DO...

Page 80: ...Subsea Wire Saw User s Manual 76 Part No 08 051 MAN Rev 1 0709 E H Wachs ...

Page 81: ...tact rollers 7 Wire tension spring 8 Wire tension adjustment 9 Removable wire guide wheels 10 Large diameter high contact area removable wire drive wheel 11 Hydraulic wire drive motor with overhung bearing support 12 Three adjustable inner guide rail assemblies 13 Single feed screw nut assembly 14 Manual feed override lever 15 Feed overload clutch 16 Lightweight planetary feed drive 17 Lift interf...

Page 82: ...clamp cylinders 6 Clamp arm contact rollers 7 Wire tension spring 8 Wire tension adjustment 9 Removable wire guide wheels 10 Large diameter high contact area removable wire drive wheel 11 Hydraulic wire drive motor with overhung bearing support 12 Three adjustable inner guide rail assemblies 13 Single feed screw nut assembly 14 Manual feed override lever 15 Feed overload clutch 16 Lightweight plan...

Page 83: ... cylinders 6 Clamp arm contact rollers 7 Wire tension spring 8 Wire tension adjustment 9 Removable wire guide wheels 10 Large diameter high contact area removable wire drive wheel 11 Hydraulic wire drive motor with overhung bearing support 12 Three adjustable inner guide rail assemblies 13 Single feed screw nut assembly 14 Manual feed override lever 15 Feed overload clutch 16 Lightweight planetary...

Page 84: ......

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