DYNAWATT 4000 User Manual Download Page 4 | Manualshive

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Index of Contents

System Data

3

Safety Precautions

2

List of Figures

5

Technical Specification

6

Additional Components

7

List of Parts Supplied

7

Parts Required, but not Supplied

7

Generator Speed and Available Power

7

Introduction

8

Operation

9

Installation Guidelines and Safety Precautions

12

Installation Procedures

13

Warranty

16

Figures

17 – 26

4

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Summary of Contents for 4000

Page 1: ...4000 User Manual Installation and Operation L100 01E 05 99 230 V POWER SYSTEMS ...

Page 2: ...er supply system for mobile use Please read these Operating Instructions through carefully before using the system for the first time In any event installation should only be carried out by a qualified technical workshop Manufacturer DYNAWATT AG Zinkereistrasse 35 8633 Wolfhausen Switzerland Tel 41 55 253 26 00 Fax 41 55 253 26 09 2 ...

Page 3: ...ng and is not earthed to the chassis IT mains installation with potential compensation When the engine is running the circuits are live In order to ensure optimum cooling the unit must be installed vertically and the ventilation slots kept clear All installation screws installation kit must be secured to prevent accidental loosening by using Loctite IMPORTANT Installation and maintenance of the sy...

Page 4: ...hnical Specification 6 Additional Components 7 List of Parts Supplied 7 Parts Required but not Supplied 7 Generator Speed and Available Power 7 Introduction 8 Operation 9 Installation Guidelines and Safety Precautions 12 Installation Procedures 13 Warranty 16 Figures 17 26 4 ...

Page 5: ...s Figure Page Description 1 17 Generator 2 18 Control Unit 3 19 Remote Control 4 20 Generator Performance Curve 5 21 Preparing the Connection Cable 6 22 Generator and 230V Connection Terminals 7 23 Power Transfer Switch 8 24 Control Unit Installation 9 25 Generator Installation 10 26 System Block Diagramm 5 ...

Page 6: ...r short circuit double fault Dimensions See Figure 1 GENERATOR Power output max 4500 Watt Output voltage 3 x 250V AC Output frequency variable between 300 and 1500 Hz Generator speed 18 000 rpm intermittent 15 000 rpm continuous Weight 7 2 kg Belt pulley DIA 57mm 2 x 9 5mm belt Efficiency 70 Insulation category H 170º Phase resistance 3 4 Ohm 0 3 from phase to phase Resistance rotor 2 5 to 3 5 Ohm...

Page 7: ...with 5 or 10 m cable available as an option 4 User manual Parts Required Not Supplied 1 Three conductor power cable min 3x1 5mm2 2 Vehicle specific installation sets available on request 3 4 pc attachment screws for the Control Unit Generator Speed and Available Power Calculation Sheet Note Measure the belt pulley external diameter Generator speed Belt pulley dia generator side Ra mm Belt pulley d...

Page 8: ... sine wave AC is available Once the system is installed the operation of the system is automatic including automatic shutdown if an overload or short circuit occurs Remote Control The remote control provides a POWER ON and STANDBY OFF switch and has 4 LED status and fault indicators Power Transfer Switch A Power Transfer Switch is required for switching between an external power source 230V mains ...

Page 9: ... control This option avoids the system automatically shutting down The load must then be reduced or the motor speed first increased Start phase Electrical consumers in particular electric motors take up far more current when they are switched on than when in operation Electric motors are amongst the biggest consumers of electricity e g an air conditioning system which requires 6 7 amps when runnin...

Page 10: ...o 180V and the current limiter limits the output current to 17 5 amps The system can however still continue to be operated without any problem although the OVERLOAD LED will come on If there is a sudden heavy load increase the system automatically shuts off and the OVERLOAD LED light comes on Remedy Reduce the load after approx 20 seconds the system automatically switches itself back on It can how...

Page 11: ... not need any periodic maintenance with the exception of checking the V belts which are used to drive the generator We strongly recommend purchasing replacement belts Where a twin belt system is used both belts must be replaced simultaneously Only high performance belts should be used such as e g GATES Type ESC or CONTI Industry NOTE A new V belt will expand during the first hours of operation and...

Page 12: ...d tension Installation Site The generator can 1 be fitted to the engine block as an addition to the existing alternator 2 be fitted next to the engine This requires a special automatic belt tensioner which is available as an accessory 3 Whichever choice you make it is essential for the generator to be installed securely INFORMATION The generator cable should be laid in a separate protective condui...

Page 13: ... in the useful life of the belt In addition the belt may slip out of the grooves INSTALLATION Generator Installation Figure 9 The generator is fitted as an additional alternator It must be securely and permanently installed since the drive takes two to three times more power than factory fitted standard alternator The ratio to be taken into account during installation is dependent upon the engine ...

Page 14: ... The control unit must not be installed horizontally it is important to ensure that the air outlet slots on the reverse are not blocked WARNING The brackets must only be fitted to the rear of the Control Unit by using the supplied M6 screws with a maximum length of 10 mm Connection the generator cable The five conductor generator cable has to be prepared as shown in Figure 5 Open the front cover o...

Page 15: ...r cable has been correctly installed that the V belt tension has been correctly set that all installation screws have been tightened that the cables have been connected to the correct terminals and are securely clamped when unit is switched ON check if fan is operating Troubleshooting The system doesn t work Check the condition and tension of the V belts Check the cable and terminal connections LE...

Page 16: ...vendor 2 The warranty period extends for 12 months from the date of purchase by the first purchaser 3 The system must be used and installed in accordance with the details contained in these Operating Instructions 4 The warranty does not cover faults and repair costs caused as a result of improper use modifications or incorrect installation injuries and indirect damage to vehicles etc consequential...

Page 17: ...17 Figure 1 Generator ...

Page 18: ...18 Figure 2 Controllunit ...

Page 19: ...19 Figure 3 Remote Control ...

Page 20: ...20 Figure 4 Generator Performance Curve ...

Page 21: ...21 Figure 5 Preparing cables ...

Page 22: ...22 Figure 6 Connecting Terminals ...

Page 23: ...23 Figure 7 Power Transfer Switch ...

Page 24: ...24 Figure 8 Control Unit Installation ...

Page 25: ...25 Figure 9 Generator Installation Generator Installation with 2x 9 5 mm V Belts Generator with DIA 55 mm air intake hose Cut any place at the rear cover for gen cable exit ...

Page 26: ...26 Figure 10 System Block Diagramm ...

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