Dynaset HPW1200/100-440 Operating Instructions Manual Download Page 10

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Pressure head
outlet

Tubing

Gland

Collar

Gland

HPW pressure head

3/4” -14

15/16”

33/64”

5/8”

1 1/8”

3/8”

3/4” -14

3/4” -16

15/16”

Medium pressure tube 3/4“ fitting on pressure head outlet WP.

Recommended material in Medium pressure connections, 316 stainless steel.

MEDIUM PRESSURE OUTLET CONNECTION

HIGH PRESSURE PUMP HPW 1200/100-440

Tube / Manifold assembly

5/8”

13/16”

3/8”

High pressure tube 1/4“ fitting on pressure head on WMP connection

Gland

Lift HPW1200/100-440 only from eye bolts

Working load limited at 45º fastening,
max. load 240 kg (530 lb).

Eye bolt

Rope 45º

240 kg (530 lb)

March 2013 JLe

Summary of Contents for HPW1200/100-440

Page 1: ... and underwater works etc Dynaset HPW pump gives great waterpower with the best power to weight ratio in the World Small size lightweight outstanding durable construction with ingenious piston to piston action and low water consumption make the hydraulic high pressure water pump very cost effective HYDRAULIC FLOW l min gal min max 440 116 HYDRAULIC PRESSURE bar psi max 300 4350 WATER DISCHARGE l m...

Page 2: ...s pressurized Prior to any cleaning inspection and service hydraulic system of your carrier machine must be stopped and all hydraulic fluid circuits depressurized Wear appropriate clothing and safety equipment such as goggles ear and eye protection safety shoes at all times when operating by the HPW pump Beware of machinery parts are warm by hot hydraulic oil Operators and maintenance personnel mu...

Page 3: ...sure intake P T CMP WP S WMP SAE 6000 SAE 6000 DIN MP SAE 3000 HP 1 1 4 1 1 4 R1 8 3 4 2 1 4 110 mm 4 3 10 915 mm 2 11 8 10 350 mm 1 1 8 10 265 mm 10 4 10 8 pcs Ø 16 mm 6 10 15 mm 6 10 835 mm 2 8 9 10 70 mm 2 8 10 194mm 0 636 630 mm 2 8 10 P T S CMP WMP 3 HIGH PRESSURE PUMP HPW 1200 100 440 MORE INFORMATION ON PAGE 10 March 2013 JLe ...

Page 4: ...e drain fluid can be water hydraulic oil or their solution INSTALLATION 4 Lower leakage detecting bores LEAKAGE DETECTING BORES GENERAL Bottom view Inlet manifold removed HIGH PRESSURE PUMP HPW 1200 100 440 March 2013 JLe HPW pump is to be connected to hydraulic system of carrier machine as well as to pumping fluid circuit HPW can be installed with no particular efforts to system based on either c...

Page 5: ...NG OUT FROM HIGH PRESSURE NOZZLE The nozzle attached to a pressure tool determines the flow rate and pressure of water when operating parameters of hydraulic circuit meet HPW pump s requirements In other words even your HPW pump fits perfectly to hydraulic system and does well with the job dimensioning of the pressure tool should never be underestimated as a very important step for ensuring the op...

Page 6: ...and run it for a while until all water is moved from water circuit ATTENTION In cold season HPW pump can be used for circulating the water through water circuit to keep it unfrozen in transit Different water based solutions and special liquids can be used as pumping fluid with HPW pumps The only requirement is that the pump MUST be thoroughly cleaned and flushed with sweet water after the job to p...

Page 7: ...32 Ascending tube O ring 57 Seat seal 70 Water valve seals 50 Water valve seals 50 Seat seal 70 Ascending tube O ring 57 Pressure valve seal 32 1 x x LEFT RIGHT WATER HEAD ASSEMBLY HIGH PRESSURE PUMP HPW 1200 100 440 1 x x 1 x x LEFT SEAL DISC ASSEMBLY Snap ring 55 Water valve seal 50 March 2013 JLe ...

Page 8: ... valves which depends on content of abrasives in pumping fluid as well as on cleanliness of hydraulic oil Check constantly whether the fluid dropping from pump s leakage detectors is growing and replace sealing in proper time to exclude intermixing of hydraulic oil and pumping fluid The pressure in hydraulic fluid circuit is considerably high and hydraulic system has to maintain regularly Especial...

Page 9: ...ls iron copper steel electronics removing paint polyester resin and insulation tape and or plastics residues from all components This waste material can now be recycled 2 Deliver the recycling and waste material to waste management facility Note Customer can send the DYNASET equipment for reuse or recycling to the Dynaset company or to other location determinate by Dynaset representative Customer ...

Page 10: ...ecommended material in Medium pressure connections 316 stainless steel MEDIUM PRESSURE OUTLET CONNECTION HIGH PRESSURE PUMP HPW 1200 100 440 Tube Manifold assembly 5 8 13 16 3 8 High pressure tube 1 4 fitting on pressure head on WMP connection Gland Lift HPW1200 100 440 only from eye bolts Working load limited at 45º fastening max load 240 kg 530 lb Eye bolt R ope 45º 240 kg 530 lb March 2013 JLe ...

Page 11: ...ion 2 WATER FILTER min abs μm mesh 125 120 HYDRAULIC CONNECTIONS PRESSURE LINE P SAE 6000 1 1 4 RETURN LINE T SAE 6000 1 1 4 SERVICE LINE S CMP DIN 1 8 HYDRAULIC FLUID REQUIREMENTS VISCOSITY cSt 10 200 optimal 25 35 TEMPERATURE max ºC ºF 70 158 FILTER RATIO recommendation um min 25 COOLING CAPACITY recommendation kW hp 35 47 HYDRAULIC POWER REQUIREMENTS HYDRAULIC FLUID FLOW max l min gal min 440 1...

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Dynaset HPW1200/100-440, Operating Instructions Manual

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