Dynapac CS 141 Maintenance Manual Download Page 1

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DYNAPAC

CS 141

Box 504, SE-371 23 Karlskrona, Sweden

Phone: +46 455 30 60 00, Fax: +46 455 30 60 30

www.dynapac.com

M141EN4

MAINTENANCE

Summary of Contents for CS 141

Page 1: ...DYNAPAC CS 141 Box 504 SE 371 23 Karlskrona Sweden Phone 46 455 30 60 00 Fax 46 455 30 60 30 www dynapac com M141EN4 MAINTENANCE...

Page 2: ...19 ILF015WO1...

Page 3: ...c CS 141 is a static 10 13 tonne articulated 3 drum roller The drums have the same dia meter and the line load is equal over the entire width Propulsion and brakes on all three drums Good working envi...

Page 4: ...rmful to the environment This manual contains instructions for periodic measures that should normally be performed by the operator The manufacturer s instructions in the engine manual also apply This...

Page 5: ...ENGINE OIL Shell Rimula TX SAE 15W 40 or equivalent ambient temperature 10 C 50 C API CF 4 SG CD CE 14 F 122 F HYDRAULIC FLUID ambienttemperature Shell Tellus TX68 or equivalent l 10 C 40 C 14 F 104 F...

Page 6: ...ystem Propulsion Speed range km h miles h 0 15 0 9 3 Climbing capacity theoretical 45 Shipping weight not incl ROPS cab and ballast kg 9 600 21 164 lbs Operating mass with ROPS cab and ballast EN500 k...

Page 7: ...achine LpA 82 dB A Noise levels Operator s station ISO 6394 Vibration Operator s station ISO 2631 TECHNICAL SPECIFICATIONS Tightening torque Tightening torque in Nm lbf ft for oiled bright galvanized...

Page 8: ...ner 6 Scrapers 7 Water tanks filling 8 Sprinkler system 9 Battery 10 Articulation joint 11 Steering cylinder 12 Hydraulic filter 13 Hydraulic fluid level 14 Hydraulic fluid filling 15 Hydraulic reserv...

Page 9: ...the filter element in the air cleaner 13 10 Lubricate the articulation 14 11 Lubricate the steering cylinder mounts 14 15 Check tightening of drum nuts 15 After the first 50 hours of operation change...

Page 10: ...c fluid 21 19 Empty and clean the fuel tank 21 7 Empty and clean the water tanks 21 10 Check the condition of the articulation 22 Every 2000 hours of operation Yearly Items Action See page Comments in...

Page 11: ...ansion vessel max min 1 Engine hood support Place the roller on a level base The engine must be switched off and the reserve parking brake knob pushed in for all check ing and adjustments on the rolle...

Page 12: ...el fuel The tank holds 110 l 29 gallons of fuel 1 Water tanks Filling Fig 7 Water tanks 1 Strainers 1 Screw off the tank cap and fill with pure water do not remove the strainer 1 Fill both water tanks...

Page 13: ...ump 2 see figures below 1 EVERY 10 HOURS OF OPERATION Daily Inspect the intake water filters of the pumps every day The water filter housing 2 can be removed Flush the housing and the filter clean wit...

Page 14: ...g 13 Spring action scrapers Make sure that the scrapers are undamaged The spring action scrapers require no adjustment because the spring force provides the correct contact force Asphalt remnants can...

Page 15: ...lacement 4 Use compressed air at a maximum pressure of 5 bar 72 psi to clean the main filter by blowing up and down along the inside of the pleated paper filter Hold the air nozzle at least 2 to 3 cm...

Page 16: ...the left to gain access to all seven grease nipples 1 and 2 from the right side of the machine Wipe the grease nipples Lubricate the articulation nipples 1 with five strokes of the hand grease gun and...

Page 17: ...ATION Weekly Fig 19 Drum 1 Drum nut Tightening the drum nuts Check 1 Ensure that all nuts are properly tightened Tightening torque is 500 Nm 369 lbf ft Check all the nuts on all three drums Applies on...

Page 18: ...are not clogged Then put the cover back on The cable shoes should be clean and well tightened Clean corroded cable shoes and grease them with acid free Vaseline When disconnecting the battery always...

Page 19: ...fore draining the oil Make sure that ventilation extraction is adequate if the engine is run indoors risk of carbon monoxide poisoning Switch off the engine and apply the par king brake Place a recept...

Page 20: ...n monoxide poisoning Fig 25 Diesel engine 1 Fuel pre filter 2 Hose clamps 2 1 2 Fig 27 Fuel tank 1 Tank cap Hydraulic reservoir cap Check 1 Unscrew and make sure that the reservoir cap is not clogged...

Page 21: ...t in a safe manner it is of the expendable type and cannot be cleaned Make sure that the old sealing ring is not left on the filter holder This could cause leakage between the new and old gaskets Thor...

Page 22: ...uel runs out Tighten the drain plug If the tank is emptied completely then the fuel system must be vented See Cummins service manual 1 EVERY 1000 HOURS OF OPERATION Every six months Fig 32 Hydraulic r...

Page 23: ...e and refit the drain plug Remember the danger of fire when hand ling fuel Place the roller on a level surface Switch the engine off and push in the reserve parking brake knob for all checking and adj...

Page 24: ...1EN4 EVERY 2000 HOURS OF OPERATION Yearly Steering joint Check Inspect the steering joint to detect any damage or cracks Check and correct any loose bolts Check also for any stiffness and play Fig 36...

Page 25: ...operation Empty the water tank completely see under the heading Every 2000 hours of operation also hoses filter housing and water pump Remove all the sprinkler nozzles see under the heading Every 10 h...

Page 26: ...tly on electric components or the instrument panel Put a plastic bag over the filler cap of the fuel tank and secure with an elastic band This will prevent water from entering the venting hole in the...

Page 27: ...Fuse boxes Fig 41 Relays Relays 7 5 A 1 Starting 3 A 2 Warning panel 3 A 3 Instruments 15 A 4 Sprinkler 7 5 A 5 Sprinkler pump 1 7 5 A 6 Sprinkler pump 2 7 5 A 7 Horn Reversing alarm 8 Reserve 7 5 A...

Page 28: ...ectrical system and an alternator Connect the battery to the correct polarity to the chassis The cable between bat tery and alternator must not be disconnec ted when the engine is running 1 2 3 4 5 6...

Page 29: ...27 CS 141 M141EN4...

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