Dynapac CC 82 Maintenance Manual Download Page 2 | Manualshive

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ILF015WO1

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Summary of Contents for CC 82

Page 1: ...DYNAPAC CC 82 92 Box 504 SE 371 23 Karlskrona Sweden Phone 46 455 30 60 00 Fax 46 455 30 60 30 www dynapac com M092EN3 MAINTENANCE...

Page 2: ...19 ILF015WO1...

Page 3: ...92 PIN S N 60610500 The CC 82 92 is an articulated vibratory tandem roller in the 1 5 tonne range These rollers are designed for the compaction of both earth masses and asphalt compounds and are suita...

Page 4: ...at are harmful to the environment This manual contains instructions for periodic measures that should normally be performed by the operator The manufacturer s instructions in the engine manual also ap...

Page 5: ...G 4 CF 4 CF 14 to 122 F HYDRAULIC FLUID Ambient temp 10 C 40 C Shell Tellus Oil TX68 or equivalent 14 to 104 F Ambient temp above 40 C 104 F Shell Tellus Oil TX100 or equivalent DRUM OIL Ambient temp...

Page 6: ...voir gal 30 7 9 30 7 9 30 7 9 Fuel tank gal 30 7 9 30 7 9 30 7 9 Water tank gal 75 19 8 75 19 8 80 21 1 Diesel engine Hatz 2G40 qts 3 0 3 2 3 0 3 2 3 0 3 2 Drum qts 3 5 3 7 3 5 3 7 3 5 3 7 Electrical...

Page 7: ...M10 40 56 68 M12 70 98 117 M16 169 240 290 M20 330 470 560 M24 570 800 960 M30 1130 1580 1900 M36 1960 2800 Tightening torque in Nm lbf ft for oiled bright galvanized bolts tightened with a torque wre...

Page 8: ...tion in the operator s seat is 0 26 m s2 0 853 ft s2 without cab Vibration in the operator s seat is 0 74 m s2 2 428 ft s2 with cab Limit value for declaration according to the Machine Directive 98 37...

Page 9: ...Battery 5 Air cleaner 6 Diesel engine 7 Hydraulic fluid cooler 8 Alternator belt 9 Sprinkler 10 Scrapers 11 Rubber elements 12 Toothed belt 13 Hydraulic fluid filter 14 Hydraulic reservoir filling 19...

Page 10: ...el in hydraulic reservoir 10 17 Refuel 11 Fill the water tank 9 Check sprinkler system 11 6 Check that cooling air is unrestricted 12 10 Check setting of scrapers 12 3 Test the brakes 12 Every 10 hour...

Page 11: ...nd pivots 17 18 Check oil level in drums 17 14 Check cap venting on hydraulic reservoir 18 8 Check alternator belt tension 18 Every 250 hours of operation Monthly Every 500 hours of operation Every th...

Page 12: ...ompartment 1 Filler hose Top up with fresh hydraulic fluid through the filler hose 1 until the level is visible in the sight glass See under the heading Lubricants for the correct grade of fluid Diese...

Page 13: ...rts of fuel 1 2 Sprinkler system Checking cleaning 1 Fig 7 Sprinkler system 1 Water filter Ensure that the water filter 1 and holes in the sprinkler pipes are not clogged Clean as required Clean the w...

Page 14: ...transport mode 1 Adjusting nut 2 Lock nut 3 Mounting bracket 4 Handle 5 Catch 6 9 Fig 10 Instrument panel 6 Reserve parking brake knob 9 Brake warning lamp Brakes Check Check operation of the brakes a...

Page 15: ...right to gain access to all five grease nipples 1 from the left side of the machine Wipe the grease nipples 1 Grease each nipple with three strokes of the hand operated grease gun Make sure that greas...

Page 16: ...cting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first Discard used batteries properly Batteries contain lead which is detrime...

Page 17: ...er See below Clean the filter housing 5 and the cover 2 Change the backup filter after cleaning it five times Check the connections between engine and air cleaner The connecting items should be checke...

Page 18: ...ply the park ing brake Place a receptacle that holds at least 15 liters of under the drain plug Save the oil and de posit it in an approved manner Danger of being burned when draining hot oil Protect...

Page 19: ...on screws 2 Screw 3 Operating wire Check friction of the forward reverse controls Adjust the friction screws 1 as required to retain the forward reverse controls at the set position during operation o...

Page 20: ...r Switch off the engine break the electric power supply and press the parking brake emergency stop knob The alternator belt 3 is correctly stretched if it can be pressed down about 10 mm 3 8 at a posi...

Page 21: ...ydraulic fluid on the rubber gasket of the new filter Screw on the filter by hand first until the filter gasket makes contact with the filter base and then a further turn Start the engine and check th...

Page 22: ...othed belt Switch off the engine break the electric power supply and press the parking brake emergency stop knob Put your hand under the left hydraulic filter and feel the top of the belt between the...

Page 23: ...eing burned when draining hot oil Protect your hands Place a receptacle that will hold at least 50 liters under the plug Save the oil and dispose of it in an approved manner Remove the drain plug 1 an...

Page 24: ...in a can and dispose of it in an approved manner Remember the danger of fire when hand ling fuel Remove the manhole cover 1 Clean the inside of the fuel tank using a high pressure washing jet or by o...

Page 25: ...ppermost level mark see under the heading Every 10 hours of operation Empty the water tank completely see under the heading Every 10 hours of operation also hoses filter housing and water pump Remove...

Page 26: ...tly on electric components or the instrument panel Put a plastic bag over the filler cap of the fuel tank and secure with an elastic band This will prevent water from entering the venting hole in the...

Page 27: ...Fig 38 Left fuse box standard 7 5 A 1 Starter 15 A 2 Fan hydraulic fluid cooler 7 5 A 3 Sprinkler neutral switch relay 7 5 A 4 Horn fuel gauge 7 5 A 5 Reversing signal 6 VBS relay AVC Fig 39 Right fu...

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