Dynapac CC 222 Maintenance Manual Download Page 1

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Box 504, SE-371 23 Karlskrona, Sweden

Telephone +46 455 30 60 00

Telefax +46 455 30 60 30

DYNAPAC

CC 222/222C • CC 232/232C

CC 322

M222EN5

MAINTENANCE

Summary of Contents for CC 222

Page 1: ...Box 504 SE 371 23 Karlskrona Sweden Telephone 46 455 30 60 00 Telefax 46 455 30 60 30 DYNAPAC CC 222 222C CC 232 232C CC 322 M222EN5 MAINTENANCE...

Page 2: ...19 ILF015WO1...

Page 3: ...ms but featuring split drums both front and rear Propulsion and braking on this roller are applied to all four drum halves This roller is also available in a combo version weighing about 7 tons and wi...

Page 4: ...re detrim ental to the environment This manual contains instructions for periodic measures that should normally be performed by the operator The manufacturer s instructions noted in the engine manual...

Page 5: ...RUM OIL Mobil SHC 629 or equivalent ambienttemperature 15 C 40 C 5 F 104 F GREASE SKF LGHB2 NLGI Class 2 or equivalent for the articulated joint Shell Retinax LX2 or equivalent for other grease points...

Page 6: ...20 025 89 20 025 89 20 025 89 20 025 104 23 400 At low amplitude 65 14 625 65 14 625 65 14 625 65 14 625 43 9 675 Propulsion CC 222 CC 222C CC 232 CC 232C CC 322 Speed range km h mph 0 13 0 8 0 11 0...

Page 7: ...g torque in Nm lbf ft for oiled bright galvanized bolts tightened with a torque wrench Hydraulic system Bolt size M24 P N 90 37 92 Strength class 10 9 Tighteningtorque 800 Nm Dacromet treated ROPS Mea...

Page 8: ...r element 20 Drums lubrication 21 Pivot bearing 22 Battery 23 Hydraulic fluid cooler 24 Tires combo CC 232 232C only 1 Air cleaner 2 Engine oil 3 Refueling 4 Seat bearing 5 Water tanks filling 6 Water...

Page 9: ...er brackets 14 18 Grease the operating cylinder for pivotal steering 14 Optional 1 Inspect clean the filter element in the air cleaner 15 Replace as required 24 Check the tire pressure combo 16 Inspec...

Page 10: ...x months Items in Measure See page Comments fig 1 15 Change the hydraulic fluid 24 8 Change oil in the drums drum 24 9 Empty and clean the fuel tank 24 5 Empty and clean the water tanks 25 10 Check th...

Page 11: ...w off the lockable tank cap 1 and fill diesel fuel to the lower edge of the filler pipe Never refuel while the engine is running do not smoke and avoid spilling fuel See the engine handbook for the gr...

Page 12: ...nd make sure that no nozzle 1 is clogged If necessary clean clogged nozzles and the coarse filter located adjacent to the water pump 2 see figures below A pump system is located underneath each water...

Page 13: ...t compounds it may be better if the scraper blades 1 lie lightly against the drums Asphalt remnants can accumulate on the scraper and affect the contact force Loosen the screws 2 to adjust the scraper...

Page 14: ...e under Sprinkler system Drum Check Cleaning for detailed instructions Fluids that are flammable or detrimental to the environment may not be used in the emulsion tank Inspect the tire tread now and t...

Page 15: ...lever 38 40 Check operation of the brakes as follows Drive the roller slowly forward Push the reserve parking brake knob 38 the warning lamp on the instrument panel should light and the roller should...

Page 16: ...Fig 17 Pivot cylinder 1 Grease nipples Fig 15 Right side of articulation 1 Grease nipples Fig 16 Left side of articulation 1 Grease nipples 1 Place the roller on a level surface Switch the engine off...

Page 17: ...p and down along the paper pleats with compressed air at maximum 5 bar 72 5 psi pressure Hold the nozzle at least 2 3 cm 0 8 1 2 in from the paper pleats so as to avoid tearing the paper Wear protecti...

Page 18: ...tion of the air valve on the inner tires When pumping the tires see the safety manual that accompanies the roller Remove the rubber plug in the condenser hood while the unit is operating and make sure...

Page 19: ...e level of all cells Top off with distilled water to the right level if the level is low The engine should be run for a while before topping off with distilled water if the ambient temperature is belo...

Page 20: ...and push in the reserve parking brake knob for all checking and adjustments on the roller unless otherwise specified Open the right door of the engine compartment to gain access to the hydraulic flui...

Page 21: ...with five strokes of a hand operated grease gun Refit the protective plugs and then reposition the drum to grease the two remaining nipples Lubricate both drums Place the roller on a level surface Swi...

Page 22: ...ig 34 Engine compartment 1 Hinges 2 Control cables Lubricate both hinges 1 on the engine compartment doors until grease penetrates Lubricate the cab door hinges in the same way Lubricate the hinges on...

Page 23: ...ravel and slewing Use engine oil or drum oil If the seat begins to bind when resetting then it should be lubricated more often than specified here Remember that the chain is a vital part of the steeri...

Page 24: ...rain plug is located adjacent to the battery behind the left door of the engine compartment Run the engine warm before draining the oil Make sure that ventilation extraction is adequate if the engine...

Page 25: ...of damage to the engine Fig 39 Hydraulic reservoir 1 Hydraulic filter 2 Reservoir 3 Sight glass Hydraulic filter Replacement 1 2 3 3 Place the roller on a level surface Switch the engine off and push...

Page 26: ...of operation Start the engine and operate the various hydraulic functions Check the level in the reservoir and top off as required Make sure that ventilation extraction is adequate if the engine is r...

Page 27: ...pump Water tank Cleaning Watering system Draining 1 2 Fig 45 Pump system 1 Filter housing 2 Drain cock Fig 46 Water tank 1 Pump system 2 Drain plug Clean the tanks with water and a suitable detergent...

Page 28: ...C CC 322 M222EN5 EVERY 2000 HOURS OF OPERATION Yearly Steering joint Check Inspect the steering joint to detect any damage or cracks Check and correct any loose bolts Check also for any stiffness and...

Page 29: ...ulates inside the unit Inspect suspension of the rubber dampers for the con denser unit Check that they are not cracked and show no sign of damage The unit should be run at least five minutes every we...

Page 30: ...ation Lubricate bearings of the steering joint and both bearings of the steering cylinder with grease see under the heading Every 50 hours of operation Grease the piston rod of the steering cylinder w...

Page 31: ...ire extinguisher may also be used If the roller is equipped with a protective structure ROPS Roll Over Protective Structure or protective cab never subject the structure or cab to welding or drilling...

Page 32: ...panel and in the engine compartment The four fuse boxes 1 are located behind the lower instrument plate which is opened by turning the four quick screws 2 a 1 4 turn counter clockwise Fig 51 Instrume...

Page 33: ...indicator front and rear side blinkers 5A 6 Right direction indicator front and rear side blinkers Fuse boxes right side 7 5A 1 Brake valve start relay control relay cab 10A 2 Vibration relay VBS 3A 3...

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