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Safety regulations

W3023EN3.pdf

2010-04-16

Electrical and hydraulic equipment

Personal safety must be observed when batteries are handled or tested.

Personal safety must be observed when batteries are handled or tested.

 A fully equipped medical kit, including eye-wash facilities, should be available and

protective clothing, including eye protection, should be worn.

 A fully equipped medical kit, including eye-wash facilities, should be available and

protective clothing, including eye protection, should be worn.

 Acid splashes in the eye should be treated immediately with plenty of clean water and

neutralized with sodium bicarbonate solution.

 Acid splashes in the eye should be treated immediately with plenty of clean water and

neutralized with sodium bicarbonate solution.

 Acid splashes on clothing must be treated with an alkali, such as ammonia, if holes are to

be avoided.

 Acid splashes on clothing must be treated with an alkali, such as ammonia, if holes are to

be avoided.

 A safety hazard exist during or after battery charging due to emission of a highly

flammable hydrogen gas. Any testing involving production of sparks, e.g. electrical load
test, must not be performed until the gas has dispersed from the cell. A  similas hazard
occurs when a battery is fitted on to a vehicle immediately after the battery has been
removed from a charging plant.

 A safety hazard exist during or after battery charging due to emission of a highly

flammable hydrogen gas. Any testing involving production of sparks, e.g. electrical load
test, must not be performed until the gas has dispersed from the cell. A  similas hazard
occurs when a battery is fitted on to a vehicle immediately after the battery has been
removed from a charging plant.

Hydraulic equipment is under high pressure. Fluids (fuel, hydraulic oil) which escape
under high pressure can penetrate the skin and cause serious injury. Therefore
immediately consult a doctor if such injury occurs.

Hydraulic equipment is under high pressure. Fluids (fuel, hydraulic oil) which escape
under high pressure can penetrate the skin and cause serious injury. Therefore
immediately consult a doctor if such injury occurs.

Notice that failure on the hydraulic or electrical system may give the roller an
unpredictable and dangerous function.

Notice that failure on the hydraulic or electrical system may give the roller an
unpredictable and dangerous function.

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Summary of Contents for CA 250

Page 1: ...CA250 280 300 Tier I 65X23700 68X23700 74X20500 65X23700 68X23700 74X20500 65X23700 68X23700 74X20500 65X23700 68X23700 74X20500 10000107x0A000001 10000113x0A000001 10000115x0A000001 10000107x0A00000...

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Page 4: ...fety regulations regulations 3 3 Before start 3 Before start 3 Start 3 Start 3 Jump starting 3 Jump starting 3 Electrical Electrical and and hydraulic hydraulic equipment equipment 4 4 Type of Type of...

Page 5: ...W W3 30 02 23 3E EN N3 3 p pd df f 2 20 01 10 0 0 04 4 1 16 6...

Page 6: ...ion extraction of air by fan where the engine is run indoors Ensure good ventilation extraction of air by fan where the engine is run indoors General Familiarize yourself with the equipment on the mac...

Page 7: ...Introduction W3023EN3 pdf 2010 04 16 2...

Page 8: ...g levers must be in neutral position Only start the machine from the driver s seat Only start the machine from the driver s seat Check the indicating instruments after start to ensure that all functio...

Page 9: ...nvolving production of sparks e g electrical load test must not be performed until the gas has dispersed from the cell A similas hazard occurs when a battery is fitted on to a vehicle immediately afte...

Page 10: ...ing system Cable colours and number marking 1 Cable types and cable colours For wiring systems in rollers cable types RKUB and RK shall be used The following cable colours are to be used WH white RD r...

Page 11: ...roup 6 COMMUNICATION Group 5 ACCESSORIES Group 6 COMMUNICATION Cable colour GREEN Cable colour YELLOW Cable colour GREEN Cable colour YELLOW Cable marking 501 599 Cable marking 601 699 Cable marking 5...

Page 12: ...me lines on one page may be connected to a component on another page In top of the pages figures 1 to 6 are found and on right of pages letters A to D are found Example 6 D1 means that line 730 contin...

Page 13: ...Type of Electrical circuit diagram W3023EN3 pdf 2010 04 16 8...

Page 14: ...5 K 2 9 01 B K 6 0 0 m m 2 0 1 R D 6 0 0 m m 2 0 2 R D 6 0 0 m m 2 0 8 R D 4 0 0 m m 2 1 3 R D 2 5 0 m m 3 0 1 V T 0 7 5 m m 2 2 0 R D 2 5 0 m m 2 2 5 R D 9 2 0 B K 0 7 5 m m 6 0 4 Y E 0 7 5 m m 6 0 5...

Page 15: ...erial Designation Description Part No No Rev Scale Model Sheet of Date Rev Change No Pls Issuedby Checked 1 6 5 4 3 2 A D C B 393809 T K Z G E T K Z L W 2 0 0 7 0 1 2 5 C irc u it d ia g ra m W a rn i...

Page 16: ...s s o t h e r w i s e s t a t e d L e d n i n g s a r e a 1 5 m m d r a n n a t e j a n g e s 1 4 c1 p24 c1 p25 c1 p26 c1 p35 E C U 6 T h i s d o c u m e n t w i l l r e m a i n t h e p r o p e r t y...

Page 17: ...o r m a n u f a c t u r i n g p u r p o s e s R e v 9 7 0 4 0 1 E Designed View Reg Approved Date Material Designation Description Part No No Rev Scale Model Sheet of Date Rev Change No Pls Issuedby...

Page 18: ...t h e s a i d c o m p a n y b e c o p i e d c o m m u n i c a t e d t o a n y t h i r d p a r t o r u s e d f o r m a n u f a c t u r i n g p u r p o s e s R e v 9 7 0 4 0 1 E Designed View Reg Approv...

Page 19: ...1 2 2 2 0 l ll 2 5 7 9 3 1 6 4 8 1 0 H e a d lig h t s w itc h S 1 6 0 l ll 2 5 7 9 3 1 6 4 8 1 0 S 2 1 1 X 5 1 5 1 X 5 1 6 7 3 0 B U 0 7 5 m m 2 4 6 R D 1 20 W H 2 5 0 m m 1 2 1 W H 6 2 0 Y E 6 3 0 Y...

Page 20: ...4 3 1 4 1 X 7 2 X 3 2 1 X 3 2 2 9 5 0 B K 2 5 0 m m 9 5 1 B K 1 10 W H 2 5 0 m m 1 1 1 W H 1 0 1 W H 1 02 W H 6 1 0 Y E 9 2 7 B K 1 0 3 W H 1 0 4 W H 1 4 T h i s d o c u m e n t w i l l r e m a i n t...

Page 21: ...1 1 X 7 3 1 1 X 5 2 4 1 X 5 2 4 2 1 2 5 0 A F 1 2 1 2 2 0 A F 2 2 1 2 7 9 R D 2 5 0 m m 9 7 5 B K 2 5 0 m m 6 0 2 Y E 9 0 9 B K 9 7 4 B K 6 0 0 m m 2 5 4 R D 6 0 0 m m 5 7 0 G N 2 5 5 R D 6 0 0 m m 5...

Page 22: ...essure switch P 3 2 1 583 R3 R4 R5 M6 M7 M8 2 5 997 589 590 A C O N 0 M L H B S38 M2 X1 1 14 13 M THERMOSTAT DEICING S40 X2 X64 4 A C U N IT 31 590 X64 1 2 X64 X64 3 C X63 X63 D A X63 6 588 997 2 5 A...

Page 23: ...n t h e p r o p e r t y o f M e t s o D y n a p a c A B a n d m a y n o t w i t h o u t t h e p e r m i s s i o n o f t h e s a i d c o m p a n y b e c o p i e d c o m m u n i c a t e d t o a n y t h...

Page 24: ...s d o c u m e n t w i l l r e m a i n t h e p r o p e r t y o f M e t s o D y n a p a c A B a n d m a y n o t w i t h o u t t h e p e r m i s s i o n o f t h e s a i d c o m p a n y b e c o p i e d c...

Page 25: ...B2 A1 X1 42 pin 1 B3 A8 X33 8 Pol MATE N LOK 3 B3 A8 X34 10 Pol MATE N LOK 3 A3 B1 Hydraulik oil temp 3 C5 B2 Engine temp 3 B5 B 3 Fuel sender 3 B5 B4 Air filter 3 C5 B10 Engine pressure 3 B5 E1 Work...

Page 26: ...F2 1 Fuse 20A Yellow 5 C1 F2 2 Fuse 20A Yellow 6 A1 F10 Fuse 40A Orange 1 A4 F11 Fuse 40A Orange 1 A4 F20 Fuse 125A Orange 1 A4 F21 Fuse 125A Orange 1 A4 F22 Fuse 20A Yellow 8 A1 F22 1 Fuse 20A Yellow...

Page 27: ...cle 11 B5 X 16 2 Pol Plug 11 B5 X17 2 Pol Receptacle 11 A5 X 17 2 Pol Plug 11 A5 X26 2 Pol Plug Sure Seal 9 C2 X 26 2 Pol Receptacle Sure Seal 9 C1 X 29 3 Pol Plug 1 A2 X29 1 2 Pol Receptacle Sure Sea...

Page 28: ...m 2 1 3 2 1 3 R D R D 2 5 0 m m 2 5 0 m m 2 2 5 R D 1 5 0 m m 9 2 0 9 2 0 B K B K 0 7 5 m m 0 7 5 m m 6 0 4 6 0 4 Y E Y E 0 7 5 m m 0 7 5 m m 6 0 5 6 0 5 Y E Y E 0 7 5 m m 0 7 5 m m 9 0 8 9 0 8 B K B...

Page 29: ...e No Pls Issued by Checked 1 6 5 4 3 2 A D C B 392423 T K Z G E T K Z L W 2 0 0 6 0 6 1 5 C irc u it d ia g ra m E C U e n g in e K re ts s c he m a E C U m a s k in C A 2 5 0 T 3 A 3 A 2 D 1 3 0 9 2...

Page 30: ...2 8 9 R D 0 7 5 m m 2 8 5 2 8 5 R D R D 2 5 0 m m 2 5 0 m m 2 8 4 2 8 4 R D R D 2 5 0 m m 2 5 0 m m 2 6 6 B K 1 6 0 0 m m 2 6 4 B K 1 6 0 0 m m 2 8 3 2 8 3 R D R D 0 7 5 m m 0 7 5 m m 3 4 3 R D 2 5 0...

Page 31: ...D 9 3 1 B K 0 7 5 m m 8 0 3 B N 0 7 5 m m 3 0 7 V T 0 7 5 m m 8 0 5 B N 0 7 5 m m 8 0 7 B N 0 7 5 m m 8 0 9 B N 0 7 5 m m 9 1 5 B K 0 7 5 m m T h i s d o c u m e n t w i l l r e m a i n t h e p r o p...

Page 32: ...m m u n i c a t e d t o a n y t h i r d p a r t o r u s e d f o r m a n u f a c t u r i n g p u r p o s e s R e v 9 7 0 4 0 1 E Designed View Reg Approved Date MaterialDesignation Description Part No...

Page 33: ...o t w i t h o u t t h e p e r m i s s i o n o f t h e s a i d c o m p a n y b e c o p i e d c o m m u n i c a t e d t o a n y t h i r d p a r t o r u s e d f o r m a n u f a c t u r i n g p u r p o s...

Page 34: ...B 8 6 B re a k lig h t re la y K 1 0 3 0 8 5 8 7 8 7 a W i r e a r e a 1 5 m m u n l e s s o t h e r w i s e s t a t e d L e d n i n g s a r e a 1 5 m m d r a n n a t e j a n g e s 1 4 7 3 0 7 3 0 B U...

Page 35: ...2 4 1 4 9 5 0 B K 2 5 0 m m 9 5 1 B K 1 1 0 W H 2 5 0 m m 1 1 1 W H 6 10 Y E 9 2 7 B K 1 0 1 W H 1 01 W H 1 0 3 W H 1 0 2 W H 1 0 2 W H 1 0 4 W H T h i s d o c u m e n t w i l l r e m a i n t h e p r...

Page 36: ...1 X 6 1 B 1 2 0 9 8 4 X 3 5 1 2 B 1 1 5 2 6 F 1 5 6 5 1 F 1 5 6 6 1 1 1 B 2 1 7 2 0 1 X 5 9 1 1 X 7 3 1 1 1 4 2 7 9 R D 2 5 0 m m 9 7 5 B K 2 5 0 m m 6 0 2 Y E 9 0 9 B K 9 7 4 B K 6 0 0 m m 2 5 4 R D...

Page 37: ...clutch D o o r s w i tc h S 3 7 0 2 1 In n e r lig h t E 2 4 2 0 8 6 1 1 4 2 8 0 1 8 1 1 8 2 1 8 1 1 8 2 2 5 4 R D 6 0 0 m m 5 70 G N 5 9 0 G N 5 70 G N T h i s d o c u m e n t w i l l r e m a i n t...

Page 38: ...y o f M e t s o D y n a p a c A B a n d m a y n o t w i t h o u t t h e p e r m i s s i o n o f t h e s a i d c o m p a n y b e c o p i e d c o m m u n i c a t e d t o a n y t h i r d p a r t o r u s...

Page 39: ...ion Sheet Ref Device Name Description Sheet Ref Reference List A1 Warning Hour Fuel Instr 4 B2 A1 X1 Connector 42 pin 1 B3 A8 X33 8 Pol MATE N LOK 4 B3 A8 X34 10 Pol MATE N LOK 4 A3 A12 X1 Connector 5...

Page 40: ...6 A1 F1 5 Fuse 10A Red 12 A1 F1 6 Fuse 10A Red 9 C2 F1 8 Fuse 10A Red 7 B1 F2 1 Fuse 20A Yellow 6 C1 F2 2 Fuse 20A Yellow 7 A1 F10 Fuse 40A Orange 1 A4 F11 Fuse 40A Orange 1 A4 F20 Fuse 125A Orange 1...

Page 41: ...Receptacle 7 B3 X 12 6 Pol Plug 7 B3 X 13 2 Pol Plug 6 C4 X13 1 2 Pol Receptacle 6 B3 X 13 1 2 Pol Plug 8 B2 X13 2 2 Pol Receptacle 6 C4 X13 3 2 Pol Receptacle 8 A5 X13 4 2 Pol Receptacle 8 B2 X16 2 P...

Page 42: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden...

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