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MARTEK INSTRUMENTS, INC.

OPERATION MANUAL

MARK 22

IN SITU CALIBRATOR

Rev. NC(1) - 10/04

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Summary of Contents for MARK 22

Page 1: ...MARTEK INSTRUMENTS INC OPERATION MANUAL MARK 22 IN SITU CALIBRATOR Rev NC 1 10 04 ...

Page 2: ...All shipments to MARTEK must be freight prepaid and addressed as follows MARTEK INSTRUMENTS INC 5201 Old Poole Rd Raleigh NC 27610 Attn Repair Department A complete and detailed statement of the reason for return must accompany the unit If possible include a copy of sample reading or a printout Returned units must be packed as well as they were when first shipped If possible use the original packi...

Page 3: ... Mark 22 8 3 3 1 ConnectingTheConductivitySensor 9 3 3 2 Connecting ThepH Sensor 9 3 3 3 ConnectingTheTemperatureSensor 11 3 3 4 ConnectingTheRecorder Cable 11 3 3 5 ConnectingThe BatteryCharger 11 CHAPTER 4 OPERATION PAGE Section 4 0 The Mark 22 Control Panel 12 4 1 How To Use The Keys 13 4 1 1 Normal OperatingMode 13 4 1 2 Set Up Mode 14 4 1 3 Cell Mode 15 4 1 4 Data Log Mode 15 4 1 5 PrintMode ...

Page 4: ...5 1 2 ManualTemperatureCalibration 25 5 2 ConductivityCalibration 27 5 2 1 ConductivityZeroAdjustment 27 5 2 2 ConductivitySpanCalibration 28 5 3 pHCalibration 31 5 3 1 pHZeroAdjustment 31 5 3 2 pHSpanAdjustment 32 5 4 HowTo Set DateAndTime 32 5 5 FrequencyOfCalibration 33 CHAPTER 6 MAINTENANCE TROUBLESHOOTING PAGE Section 6 0 TheReadout Module 34 6 1 Sensors 34 6 2 TroubleshootingGuide 34 TABLE O...

Page 5: ...e Mark 22 features battery backed up NVM memory in which moni tored data can be stored and retrieved later by a personal computer via the units serial port for storage review and analysis As an alternate recording method a serial data in put printer can be connected to the serial port of the Mark 22 in applications in which a hardcopy record of the data stored in the Mark 22 In Situ Calibrator is ...

Page 6: ...he battery charger The power switch can be on or off when charging the internal batteries 4 After all sensor and power connections have been made the Mark 22 can be op erated Flip the switch labeled POWER to the UP position power on Flip the switch labeled LAMP to the UP back light on to illuminate the Mark 22 s dis play The Back Lighting Lamp in the Mark 22 display consumes considerable power and...

Page 7: ... a file number Depress the LOG key again and observe that a black square will appear in the up per right corner of the display This indi cates that the Mark 22 is now in the Log Mode of operation Depress the LOG key again and observe that the black square is no longer present in the display This indicates that the Mark 22 Log Mode has been exited The FREE will display the amount of storage memory ...

Page 8: ...elect COND option from the CAL menu menu as the type of parameter to be calibrated Select ZERO as the type of cali bration to be performed Connect the zero calibration plug P N 400550 to the test leads The voltage should be approxi mately 1 000 Volt Enter the zero value for conductivity by pressing the SELECT key and entering 000 00 µS cm 5 Exit the set ZERO point function by de pressing the EXIT ...

Page 9: ...curacy Temperature 0 100 C 0 01 C 0 1 C Conductivity 0 1 0000 µS cm 0 0001 µS cm 0 001 µS cm 0 10 000 µS cm 0 001 µS cm 0 01 µS cm 0 100 00 µS cm 0 01 µS cm 0 1 µS cm 0 1 0000 mS cm 0 0001 mS cm 0 001 mS cm 0 10 000 mS cm 0 001 mS cm 0 01 mS cm 0 100 00 mS cm 0 01 mS cm 0 1 mS cm p H 2 12 pH 0 01 pH 0 1 pH The Conductivity measurement accuracy is dependent on entry of the appro priate cell constan...

Page 10: ...y with the following accessories Mark 22 with Carrying Strap P N 182 10 Battery Charger P N 221042 Recorder Cable P N 603050 If any of these items are missing contact the factory immediately pH Interconnect Cable for BNC pH Sensor P N 603052 Conductivity Interconnect Cable P N 603051 Calibration Plugs for ZERO P N 400550 and SPAN P N 400549 ...

Page 11: ...es may also be purchased from Martek for use with the Mark 22 Conductivity Reference Cell P N 182 21 0 50uS cm or P N 182 22 0 1000uS cm pH Sensor P N 182 24S Temperature Sensor P N 182 24T Stainless Steel Flow Chamber P N 180 51 pH Adapter Plug w Temp Cable P N 180 51A M ARTEK IN STRUM EN TS IN C R ...

Page 12: ...ments Inc Figure 3 1 Mark 22 Connector Locations 3 3 SETTING UP THE MARK 22 There are four circular connectors and a battery charger input jack located on the left side of the Mark 22 Readout Module See Fig ure 3 1 below for connector location ...

Page 13: ...ell After the cell has been con nected a sharp rap to the sensor will dislodge any trapped air bubbles For best results the sensor should be hung vertically with the outlet at the top 3 3 2 Connecting the pH Sensor To connect the Martek pH sensor p n 182 245 remove the dust cap from the Mark 22 connector marked pH Insert the plug of the BNC pH adaptor cable P N 603052 into the connector Finally co...

Page 14: ...ou and the outlet flow on the right plastic fitting The optimum flow for the Martek Ultrapure pH Sensor should remain between 45 150 ml minute to avoid a streaming ef fect The Martek temperature sensor or con ductivity reference cell must be connected to the Mark 22 and subjected to the same sample stream if temperature corrected pH data is to be obtained Figure 3 2 pH Adapter Plug Assembly ...

Page 15: ...r line recorder remove the DB25 connector and connect the wires to the recorder Refer to Section 4 2 5 for recorder output interface cable connection 3 3 5 Connecting The Battery Charger The charging jack is located below the Mark 22 connector marked REC When charging the Mark 22 internal batteries it is important to follow these two steps A With the Mark 22 turned OFF plug the charging plug into ...

Page 16: ...proximately 8 hours before requiring recharging Care should be taken to avoid al lowing the internal batteries to fall below 5 9 Volts MARTEK INSTRUMENTS INC R MARK 22 READ RANGE AUTO POWER LAMP SETUP CELL LOG PRINT SELECT K 0 01 FREE K 0 1 PAUSE K 1 RESUME K 10 CLEAR EXIT Figure 4 1 Mark 22 Front Panel Two rocker switches labeled POWER and LAMP are located on the left side of the panel To turn ON...

Page 17: ...s will change the display range of the conductivity measure ment and the AUTO key restarts the auto matic scan function in the display Depressing of the READ will result in the continuous display of the data present in the display window at the time the key is de pressed This feature allows the user to se lect a particular sensor measurement for be continuous display and monitoring by the Mark 22 ...

Page 18: ...ed the Mark 22 will move the deci mal point to the left This feature allows you to select a low medium or high range of mea surement An example of the RANGE keys functions are shown below UP arrow 1 3042µS C Cond 1 4523µS 28 15 M 01 304µS C Cond 01 452µS 28 15 M UP arrow 4 1 2 Setup Mode The SETUP mode allows the user to cali brate sensors select temperature compensa tion formulas change cell cons...

Page 19: ...keys are 0 01 0 1 1 and 10 you can change any of these cell constants to whatever value is desired Refer to Section 4 2 on how to change indi vidual cell constants To return to the moni toring mode press the CELL key again In the Cell Mode of operation the top row of keys functioon as indicated by the blue text located on the second line of text on each of the function keys The K 0 01 Key selects ...

Page 20: ...f the display similar to the display shown below The Black Square indicates that the Mark 22 is in the data LOG mode of operation Pressing the FREE key will display the amount of memory remaining for data stor age in terms of logging hours remaining and then return to Log Mode The LOG mode may be paused by depressing the PAUSE key Logging will be suspended until the RE SUME key is depressed The up...

Page 21: ...abarsky Ultrapure Water Jan Feb 1992 pp 56 60 EC25 C ECTc Tc Tc Tc a Tc 0 05498 2 9326 10 25 6 0629 10 25 4 2690 10 25 1 25 3 5 2 7 3 0 05498 EC EC T a 25 C Tc c electrical conductivity at 25 C electrical conductivity at T sample temperature C slope coefficient 1 C c sample temperatures are rarely maintained at precisely 25 degrees C The Mark 22 is ca pable of providing raw parameter data tem pera...

Page 22: ...tions To change a solution slope coefficient use the UP or DOWN ARROW Keys to increment or decrement the displayed numeric value Depress the SELECT Key to enter and save the displayed value and subsequently ad vance to the next the next digit Use the EXIT Key to backspace and edit a previously saved value If conductivity is selected first and the slope coefficient has been entered the Mark 22 will...

Page 23: ...01 K range 005 0 05 K 0 10 K range 0 05 0 50 K 1 00 K range 0 50 5 00 K 10 0 K range 5 00 50 0 CELL 1 CELL 2 CELL 3 CELL 4 CELL 3 IS SET TO K 1 CELL 3 IS TO K 01000 LOW MEDIUM HIGH K 0 01 1 0000 uS 10 000uS 100 00uS K 0 10 10 000 uS 100 00uS 1000 0uS K 1 00 100 00 uS 1 0000mS 10 000mS K 10 0 1 0000mS 10 000mS 100 00mS with the K 1 prompt flashing Using the UP and DOWN ARROW keys change the flashin...

Page 24: ...ty to log monitored data into memory and then down load this data to either personal computers or printers In addition the Mark 22 can be programmed to start logging at a pre determined time and interval for unattended monitoring of key process lines To set up the Mark 22 for logging press the SETUP key and select the LOG option The Mark 22 will display the following The STARTING TIME is used to s...

Page 25: ... with the Mark 22 connect the inter face cable to the Mark 22 and plug the DB25 style connector to the appropriate serial port on the computer or printer Pressing the PRINT key will cause the display to respond with At this point review Section 4 1 again for instructions on how to use the print function keys To erase logged data disconnect the Mark 22 from the computer or printer Next press the PR...

Page 26: ...n internal logging capa bility A likely example would be for moni toring on line instrumentation that is already using analog recorders for data acquisition The Mark 22 comes with a simultaneous 0 1 volt DC recorder output for conductivity and temperature or conductivity and pH If the pH sensor is not connected to the Mark 22 the pH recorder output signal will con vert to a temperature recorder ou...

Page 27: ...23 OPERATION 4 Martek Instruments Inc Figure 4 3 Analog Recorder Output Hook Up ...

Page 28: ...erature Bath ice and warm wa ter will also work 3 Conductivity Reference Solution 4 pH Buffers 7 and either 4 or 10 To maintain the specified measurement accuracy always calibrate the Mark 22 in the range of the measurement to be performed Pre mixed conductivity solutions may be purchased from scientific equipment distri bution warehouses or the solutions can be mixed in the laboratory by consulti...

Page 29: ...ELECT key The display will prompt with Select AUTO Again after a short de lay the display will prompt with a momen tary message Again the Mark 22 acts like a voltmeter and shows a varying voltage An internal relay has switched in the precision resistors simulating a temperature of 50o C Depress the SELECT key when the displayed volt age has stabilized After the key has been pressed the display wil...

Page 30: ...and high span points When the voltage reading on the display has stabilized depress the SELECT key The Mark 22 will prompt with the following dis play Input the temperature value as a 4 digit number note the fixed decimal point The value of the flashing digit may be altered by pressing the UP or DOWN ARROW keys Move forward to the next digit by pushing the SELECT key Move back to a previous digit ...

Page 31: ...ring with i e 0 0100 0 1000 1 000 or 10 00 and proceed with the zero calibration Next press the CELL key to locate the correct cell constant or K factor that should be used with that particular conductivity sen sor The K factor is listed for reference on the Martek Reference Cell s cable If the K factor listed on the conductivity sensor is not present in the Mark 22 review Section 4 2 2 on how to ...

Page 32: ...ance values that can be traceable to NIST standards for accuracy and reliability Martek Instruments provides a certified calibration plug with a precise resistance value equal to 1 000 µS cm with each Mark 22 Additional solution values 10 00 and 100 0 µS cm are available from Martek A precision resistance box with an accuracy of at least 0 05 may also be used instead of the calibration plug In add...

Page 33: ... A condensed version of the conductivity calibration pro cedure is located in Chapter 2 The Dynamic Method of Spanning Con ductivity The Mark 22 conductivity calibration can also be determined by the traditional method of using reference solutions traceable to NIST standards for accuracy When calibrating conductivity with this method special care must be taken to ensure that the correct K factor r...

Page 34: ...asure the solution tem perature and apply the following formula Solution Conductivity 25o C X 1 02 T 25 Raw Conductivity For example let s say you are using a ref erence solution with a certified conductivity value of 30 microsiemens cm 25o C After measuring the solution with a thermometer you determine the temperature of the solu tion to be 19o C If you input these numbers into the formula stated...

Page 35: ...is information Most importantly care must be taken to ensure that the solution is properly grounded If not pH measurements can be erratic Using the pH Adapter Plug P N 180 51A is a good way to ensure accu rate temperature measurement as well as proper grounding of the solution 5 3 1 pH Zero Adjustment Connect the pH sensor to the Mark 22 using the pH adaptor cable See Section 3 2 Place the pH sens...

Page 36: ...e of the flash ing digit by pressing the arrow keys up or down Move forward to the next digit by pushing the SELECT key Move back to a previous digit by pushing the EXIT key Once the span point has been entered the Mark 22 will automatically respond with the follow ing display and the TIME option will be flashing 5 4 HOW TO SET DATE AND TIME The Mark 22 uses an internal clock to maintain date and ...

Page 37: ... forward to the next digit by pushing the SELECT key Move back to a previous digit by pushing the EXIT key Once the last digit has been entered the Mark 22 will automatically respond with the follow ing display Press the EXIT key to return to the moni toring mode 5 6 FREQUENCY OF CALIBRATION Standard operating procedures for cali bration vary with each organization Martek Instruments recommends ca...

Page 38: ... chloride KCl or a pH buffer so lution should be used in the soaker bottle or cap Do not use distilled water The connectors should be kept free of dirt and the cables carefully coiled when not in use 6 2 TROUBLESHOOTING There may be instances where the Mark 22 does not respond in the manner desired This section deals with the errors most com monly encountered and offers suggestions to overcome pot...

Page 39: ... sample passes through it 5 pH readings are erratic and noisy when pH sensor is installed in adaptor plug ANSWER Check to see that the flow to the chamber is very close to 50 ml min Higher flow rates could create a stream ing affect that can cause pH values to fluc tuate Carbon dioxide may also affect pH readings Make sure that the plug is prop erly grounded ...

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