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Dynacraft Surge, Owner'S Manual

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Dynacraft Surge Owner'S Manual Download Page 2

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TABLE OF CONTENTS

Introduction, Safety and Warnings
Before You Begin Assembly
Off-Road Electric Scooter Parts
Assembly
Before You Ride
Detailed Maintenance and Repair
Troubleshooting Guide
Warranty

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THIS VEHICLE MUST BE ASSEMBLED BY AN ADULT. PLEASE 
READ THE MANUAL CAREFULLY BEFORE OPERATION.

Summary of Contents for Surge

Page 1: ...MAXIMUM WEIGHT 220 lbs 100 kg OWNER S MANUAL NOTE Illustrations in this Manual are for reference purposes only and may not reflect the exact appearance of the actual product Specifications are subject to change without notice WARNING This off road electric scooter is not meant to be used on rough terrain and should only be ridden on relatively smooth flat surfaces Please read and follow the indica...

Page 2: ...fore You Begin Assembly Off Road Electric Scooter Parts Assembly Before You Ride Detailed Maintenance and Repair Troubleshooting Guide Warranty 2 6 7 8 11 12 19 22 THIS VEHICLE MUST BE ASSEMBLED BY AN ADULT PLEASE READ THE MANUAL CAREFULLY BEFORE OPERATION ...

Page 3: ...ufacturer The off road electric scooter can and is intended to move and it is therefore possible to lose control fall off and or get into dangerous situations that no amount of care instruction or expertise can eliminate If such a thing does occur you can become seriously injured or die even when using safety equipment and other safety precautions RIDE AT YOUR OWN RISK AND ALWAYS USE COMMON SENSE ...

Page 4: ...ould be supervised by an adult at all times Parents should ensure that children only use the off road electric scooter safely and within their age and physical limits This manual contains very important safety information It is your responsibility to completely review this information and make sure that all riders understand all of the warnings cautions instructions and safety topics addressed in ...

Page 5: ...icy weather Never immerse the off road electric scooter in water electrical and drive components could be damaged by water or create other potentially unsafe conditions Keep your fingers and other body parts away from the chain motor steering system wheels and all other moving components Do not ride while using a cell phone or other electronics or while wearing headphones Never hitch on to another...

Page 6: ... make the off road electric scooter conspicuous including the use of lighting reflectors and for low riding units signal flags on flexible poles Persons with the following conditions shall be cautioned not to operate the off road electric scooter Those with heart conditions Pregnant women Persons with head back or neck ailments or prior surgeries to those areas of the body and Persons with any men...

Page 7: ...ad electric scooter with any liquid FAILURE TO HEED THE WARNINGS LISTED ABOVE INCREASES RISK OF POTEN TIALLY SERIOUS INJURY USE THE APPROPRIATE CAUTION WHEN RIDING AND ALWAYS WEAR PROTECTIVE GEAR BEFORE YOU BEGIN ASSEMBLY Remove contents from box Inspect the contents of the box for scratches in the paint dents or kinked cables that may have occurred during shipping WARNING Make sure that the key p...

Page 8: ...y 6 Handlebar Steerer Tube 7 Clamp 8 Head Set Upper Lower 9 Front Fork 10 Front Wheel Complete 11 Key 12 Key Switch 13 Deck Plate Part Description 14 Battery 3x12V 7AH 15 Reset Button 16 Control Module 17 Charger Port 18 Stem 19 Scooter Body Frame 20 Rear Fender 21 Chain Guard 22 Chain 23 Rear Wheel Complete 24 Rear Brake 25 Rear Fork 26 Motor 36V 350W ...

Page 9: ...t wheel and the steerer tube already into the scooter body as shown Note Make sure the cable wires are smooth and out of the way before inserting to avoid kinks or breakage 2 Align the holes A B and insert a bolt M10x120m into each and securely tighten the bolts with 13mm and 17mm wrench from the left and right sides at the same time ASSEMBLY ...

Page 10: ...see the diagram illustrated here WARNING Make sure that the handlebar is sufficiently tight in the clamp such that it does not move forward or backward in the clamp when pushed and pulled Inflating the Tire The front and rear tires are inflated dur ing production but invariably they may lose some pressure between the point of manufacturing and your purchase Using a bicycle style tire pump for a Sc...

Page 11: ...er outlet The light on the charger housing should illuminate A red LED light indicates the battery is charging and a green LED indicates the battery is fully charged If the lights on the charger do not light up check the power to the outlets If necessary try a different electrical outlet WARNING Rechargeable batteries are only to be charged under adult supervision Always disconnect your off road e...

Page 12: ...op the motor Make sure that the brake is not rubbing when the lever is not being squeezed Do not ride the off road electric scooter if the brake is not functioning properly Throttle Once the key switch is placed in the ON position the off road electric scooter will move once the throttle is twisted Make sure that before the throttle is twisted you are in an open and safe area to ride you are balan...

Page 13: ...ntil any problem has been corrected DETAILED MAINTENANCE REPAIR WARNING Turn the power switch OFF before conducting any maintenance procedures Adjusting the Brake Tools required 10mm wrench 1 To adjust the brake cable tension turn the adjusting barrel on the brake lever clockwise to loosen or counter clockwise to tighten Only turn the adjusting barrel in small increments until the desired adjustme...

Page 14: ...rench not included 1 Using a 12mm wrench and a 17mm wrench loosen the front wheel axle and cap nut the same time as shown 2 Draw the front wheel axle out to replace the front wheel Note Front Wheel Hardware Sequence A Cap Nut B Long Spacers C Axle D Front Wheel ...

Page 15: ... disconnect the brake housing anchor Note Keep the spacer and washers together 3 With a 10mm wrench loosen the brake cable anchor and disconnect the cable Note Get all the anchor hardware out of the brake arm hole and keep them together to avoid losing 4 Use a 12mm wrench and a 17mm wrench to loosen the rear wheel axle from the right and left sides at the same time as shown 5 Use a screwdriver to ...

Page 16: ...ight side rear fork away there is no need to actually remove the right rear fork to complete the repair then slide the rear wheel axle into the slots on the rear forks of the frame see fig 7 2 and maneuver the chain onto the rear chain sprocket again fig 7 3 8 Refer to steps 2 3 and A Connect the brake housing anchor B Connect the brake cable anchor with the cable Note do not tighten them at this ...

Page 17: ... to get the right chain tightness Get the two 6 type washers to hold point A left and right as shown Then re tighten the rear wheel axle with the cap nut Note Before re tightening the rear axle needs to be positioned evenly on each side of the slots on the rear forks try to align the rear chain sprocket and the front small sprocket of the motor at same level WARNING Failure to hold point A with 6 ...

Page 18: ...rohibited by law in most areas Return exhausted batteries to a state or federal approved lead acid battery recycler or check with your local retailer of vehicle batteries If you live in Florida or Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream WARNING If a battery leak develops avoid contact with the leaking acid and put the battery in a plastic b...

Page 19: ... the user to regularly inspect wheels for excess wear and adjust and replace drive train components as required Replacement Parts Most of the common replacement parts are available for purchase online at www dynacraftbike com Customer Service and Repair Help Check online at www dynacraftbike com Call to speak with a customer service representative 1 800 288 1560 7 AM to 4 PM Pacific Time WARNING D...

Page 20: ...rt An excessive overload steep incline or too heavy of a rider could have caused the motor to overheat and tripped the breaker If this occurs and the off road electric scooter suddenly stops running wait a few seconds and then push the reset button in to reset the circuit Correct the condition that caused the breaker to trip to avoid repeatedly tripping the breaker Adjust chain tightness see Page ...

Page 21: ...steep inclines or towing objects behind the off road electric scooter If the off road electric scooter is over loaded the circuit breaker may trip and shut off power to the motor Correct the riding condition that caused the over load wait a few seconds and then push the reset button to reset the circuit Avoid overloading the off road electric scooter as this will prematurely wear out the batteries...

Page 22: ...s parent s express and implied assumption of the risk of such use and Dynacraft shall not have any responsibility for any resulting break down of the off road electric scooter or its components or for any rider injuries that occur during such use Riding an off road electric scooter can be inherently dangerous such that bodily injury or even death can occur especially if the rider and or the rider ...

Page 23: ...ALIFORNIA DISCLOSURE YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC VEHICLE TO DETERMINE IF ANY COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR INSURANCE AGENT ...

Page 24: ... APPLICABLE YOU MAY NOT MODIFY OR ALTER THE EXHAUST SYSTEM OF THIS OFF ROAD ELECTRIC SCOOTER TO CAUSE IT TO AMPLIFY OR CREATE EXCESSIVE NOISE PER VEHICLE CODE SECTION 21226 OR TO FAIL TO MEET APPLICABLE EMISSION REQUIREMENTS PER VEHICLE CODE 27156 ...

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Page 28: ...003 10 10 Serial Number sample 03TD5899988 Having this information is required and helps us handle your call more effectively DO NOT return this item to the store Please call Dynacraft for assistance STOP Dynacraft BSC Inc 89 S Kelly Rd American Canyon CA 94503 Call Toll Free 1 800 288 1560 Monday Friday 7 AM TO 4 PM PACIFIC TIME www dynacraftbike com 2014 Printed in China BM075 ...

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