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OPERATING INSTRUCTIONS (continued)

Caution: 

Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

• Keep hand and clothing away from working end of the air tool.

Be sure that any loose clothing, hair and all jewelry is properly restrained.

• Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly.
• Check tool RPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running. If tool is operating at a higher speed than the RPM marked on the tool 

housing, or operating improperly, the tool must be serviced and corrected before use.

Caution:

Tool RPM must never exceed abrasive/accessory RPM rating. Check accessory manufacturer for details on maximum operating speed or special
mounting instructions.

• With power source disconnected from air tool, mount cut-off wheel onto spindle. See diagram below for typical mounting assembly.
• Follow recommended procedure from the manufacturer.

• Connect air tool to power source. Be careful NOT to depress throttle lever in the process. 

Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).

Caution:

After installing the accessory, the cut-off tool must be started at a reduced speed to check for good balance. Gradually increase tool speed. DO NOT USE if tool
vibration is excessive. Correct cause, and retest to insure safe operation.

• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.
• Use a vise or clamping device to hold work piece firmly in place.
• Do not apply excessive force on tool or apply “rough” treatment to it.
• Always work with a firm footing, posture and proper lighting.

Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

CUT-OFF WHEEL MOUNTING

Typical Mounting for Type 1 Cutting-Off Wheels

• Mount reinforced cutting-off wheel 1/8" (3.0mm) 

Maximum Thickness

• Use factory recommended flanges only. Do not substitute.

Caution:

• Air tools are not intended for use in explosive atmospheres and are not insulated for contact

with electronic power sources.

• Ensure that sparks and debris resulting from work do not create a hazard.
• This tool is rear exhaust. Exhaust may contain lubricants, vane materials, bearing grease,

and other materials flushed thru the tool.

• Warning: Grinding/Sanding certain materials can create explosive dust. It is the employers

responsibility 

Safety Guard

Reinforced Cut-Off Wheel

Outer Flange

Spindle

Blotter

Blotter

Driving Flange

To Tool Station

Closed Loop Pipe System

(Sloped in the direction of air flow)

Ball

Valve

Ball

Valve

Filter

Coupler

Regulator

Lubricator

Air Flow

Drain
Valve

Drain
Valve

Air Compressor

and Receiver

Drain Valve

Air Hose

Air Flow

Refrigerated

Air Dryer

2

Filter

Regulator

Lubricator

90 PSIG

(6.2 Bar)

Air System

1

DROP/MIN.

20

SCFM

LUBRICATOR SETTING

Dynabrade Air Power Tools are designed to
operate at 90 PSIG (6.2 Bar/620 kPa) maximum
air pressure at the tool inlet, when the tool is
running. Use recommended regulator to control
air pressure.

Ideally the air supply should be free from moisture.
Incorporating a refrigerated air dryer after the
compressor and drain valves at each tool station
(as shown) further reduces moisture from
condensation in the air supply.

Air Tool

90 PSIG MAX

(6.2 Bar)

Summary of Contents for 52576

Page 1: ...d applicable State and Local Regulations SAVE THIS DOCUMENT EDUCATE ALL PERSONNEL SAFETY INSTRUCTIONS Carefully Read all instructions before operating or servicing any Dynabrade Abrasive Power Tool Products offered by Dynabrade are not to be modified converted or otherwise altered from the original design without expressed written consent from Dynabrade Inc Tool Intent Abrasive Cut Off Tools are i...

Page 2: ...irmly in place Do not apply excessive force on tool or apply rough treatment to it Always work with a firm footing posture and proper lighting Report to your supervisor any condition of the tool accessories or operation you consider unsafe CUT OFF WHEEL MOUNTING Typical Mounting for Type 1 Cutting Off Wheels Mount reinforced cutting off wheel 1 8 3 0mm Maximum Thickness Use factory recommended fla...

Page 3: ...mmended Protect tool inlet from debris see Notice below DO NOT carry tool by air hose Protect abrasive accessories from exposure to water solvents high humidity freezing temperature and extreme temperature changes Store accessories in protective racks or compartments to prevent damage DO NOT use cutting off wheels that show signs of cracks nicks or other defects Notice All Dynabrade motors use the...

Page 4: ...Remove housing and 51989 Repair Collar and lay repair collar on bench with flange facing down so the collar is supported by throttle lever Place a 3 32 2 4mm drift pin on 96444 Pin and tap pin thru housing 6 Remove 51946 Valve Stem Assembly Remove 96443 O Ring from 51946 Valve Stem Assembly Housing Disassembly Complete Assembly Instructions 1 Hp Cut Off Extension Tool Motor Assembly Important Be s...

Page 5: ...ng 27 Apply Loctite 567 or equiv to external threads on housing 28 Align 51936 Coupling insert onto 51935 Coupling in extension handle 29 Thread housing assembly onto extension handle 30 Secure front end of housing in a padded vise align the vise jaws with machined flat on the silver ring 31 Apply wrench at wrench flats on 51952 Extension Handle and torque handle onto housing to 28 N m 250 lbs in ...

Page 6: ...51949 Safety Lever Assembly 32 51946 Valve Stem Assembly Incl 96443 O Ring 33 51945 Valve Seat 34 51944 Tip Valve 35 51943 Spring 36 96442 O Ring 37 51940 Spacer 38 53682 Gasket 39 94528 Felt Silencer 40 53686 Muffler Cap 41 94924 Wave Spring 42 53683 Spacer 43 53681 Inlet Bushing Incl 2 51938 Screens 44 53655 Muffler Assembly 45 53690 Grip Index Key No Part Description 46 00001248 Warning Label 4...

Page 7: ...rt 1 X 13 96498 Wave Spring 1 T L 14 95438 O Ring 1 T X 15 53620 Adapter 1 X 16 54520 Bearing 1 T X 17 51951 Shim Pack 1 T X 18 51922 Front Bearing Plate 1 X 19 96441 Pin 1 X 20 51927 Spacer 1 T X 21 51921 Rotor 1 X 22 51926 Blade 4 Pkg 1 T X 23 51925 Cylinder 1 X 24 51923 Rear Bearing Plate 1 X 25 02057 Bearing 1 T X 26 96445 Pin 2 X 27 51924 Gasket 1 T X 28 See Note Governor Assembly 1 X 29 See ...

Page 8: ...ir Collar Specially designed collar for use in vise to prevent damage to valve body of tool during disassembly assembly 96005 Male Plug Provides up to twice the air flow compared to standard plug design Plug has ported design to prevent starving of the air tool 53621 Over Hose Assembly Over Hose Assembly directs exhaust away from operator Dynabrade Air Lube Formulated for pneumatic equipment Absor...

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