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This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool
usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours.

Parts Common to all Models:

Preventative Maintenance Schedule

For All .7 hp 3" Vacuum Cut-Off Tool

Index  Part

Description

Number  High Wear  Medium Wear  Low Wear  Non-Wear 

#

Number

Required

100%

70%

30%

10%

1

96272

Screw

3

X

2

52622

Base

1

X

3

52621

Vacuum Shroud

1

X

4

40029

Motor Lock

1

X

5

52618

Vacuum Tube

1

X

6

95168

Screw

1

X

7

50012

Collet Cap

1

X

8

50014

3/8" Collet Insert

1

X

9

50009

Collet Body

1

X

10

01371

Lock Ring

1

X

11

53175

Collar

1

X

12

01796

Block Plate

1

X

13

01007

Bearing

1

T

14

01121

Shim Pack (3/pkg.)

1

T

15

01008

Bearing Plate

1

X

16

50767

Pin

2

X

17

01010

Rotor Spacer

1

X

18

01028

Cylinder

1

X

19

01185

Blade (4/pkg.)

1

T

20

55021

Rotor

1

X

21

01721

Bearing Plate

1

X

22

02649

Bearing

1

T

23

52623

Housing

1

X

24

01089

Safety Lock Lever

1

X

25

01017

Pin

1

L

26

95558

Retaining Ring

1

T

27

01477

Valve Stem

1

T

28

95730

O-Ring

1

D

29

01024

O-Ring

1

D

30

01247

Speed Regulator Assy.

1

T

31

01464

Seal

1

T

32

01472

Tip Valve

1

T

33

01468

Spring

1

T

34

01564

Air Control Ring

1

L

35

95711

Retaining Ring

1

T

36

95438

O-Ring

1

D

37

94521

Muffler Base

1

X

38

94524

Sintered Muffler

1

T

39

94525

Felt Muffler

1

T

40

94522

Muffler Cap

1

X

41

95375

O-Ring

1

L

42

94526

Spacer

1

L

43

94523

Inlet Adapter

1

X

44

94300

Dynaswivel

1

X

7

96529 – .7 hp Motor Tune-Up Kit

LEGEND

T

Included in Tune-up Kit

X

Type of wear, no other 
comments apply.

L

Easily lost. Care during 
assembly/disassembly.

D

Easily damaged during
assembly/disassembly.

Summary of Contents for 52418

Page 1: ...g person nel as well as adjacent areas Always operate inspect and maintain this tool in accordance with the American National Standards Institute ANSI Safety Code for Portable Air Tools B186 1 For additional safety information refer to Safety Requirements for the Use Care and Protection of Abrasive Wheels ANSI B7 1 Code of Federal Regulation CFR 29 Part 1910 European Committee for Standards EN Han...

Page 2: ... jewelry is properly restrained Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly BEFORE MOUNTING A WHEEL after all tool repairs and whenever a cut off tool is issued for use check tool RPM speed with tachometer with air pressure set at 90 PSIG while the tool is running If tool is operating at a higher speed than the RPM ...

Page 3: ...tions Tag Reorder No 95903 for safety information After maintenance is performed on tool add a few drops of Dynabrade Air Lube P N 95842 to the air line and start the tool a few times to lubricate air motor Check for tool vibration before mounting abrasive wheel accessory Handling and Storage Use of tool rests and storage hangers are recommended Protect tool inlet from debris see Notice below DO N...

Page 4: ...95558 Retaining Ring 27 01477 Valve Stem 28 95730 O Ring 29 01024 O Ring 30 01247 Speed Regulator Assy 31 01464 Seal 32 01472 Tip Valve 33 01468 Spring 34 01564 Air Control Ring 35 95711 Retaining Ring 36 95438 O Ring 37 94521 Muffler Base 38 94524 Sintered Muffler 39 94525 Felt Muffler 40 94522 Muffler Cap 41 95375 O Ring 42 94526 Spacer 43 94523 Inlet Adapter 44 94520 Muffler Assembly 45 94300 D...

Page 5: ...pacer can now be removed Motor Disassembly Complete Valve Disassembly 1 Secure the valve body housing in a vise by holding on the flats so that the air inlet is pointing up 2 Important 94523 Air Inlet must be held stationary with a wrench while removing any air fitting from the air inlet 3 Remove the 94523 Air Inlet 4 Refer to the exploded view of the 94520 Muffler on the front of this parts page ...

Page 6: ...e threads of the lock ring and install these parts onto the motor housing torque to 34 N m 300 in lbs 13 The motor can now be checked for proper adjustment With the motor housing still mounted in the vise pull up on the end of the rotor shaft while turning it back and forth apply 10 15 lbs force Perform the same procedure while pushing down on the rotor shaft with the same amount of force The roto...

Page 7: ...kg 1 T 15 01008 Bearing Plate 1 X 16 50767 Pin 2 X 17 01010 Rotor Spacer 1 X 18 01028 Cylinder 1 X 19 01185 Blade 4 pkg 1 T 20 55021 Rotor 1 X 21 01721 Bearing Plate 1 X 22 02649 Bearing 1 T 23 52623 Housing 1 X 24 01089 Safety Lock Lever 1 X 25 01017 Pin 1 L 26 95558 Retaining Ring 1 T 27 01477 Valve Stem 1 T 28 95730 O Ring 1 D 29 01024 O Ring 1 D 30 01247 Speed Regulator Assy 1 T 31 01464 Seal ...

Page 8: ...ed Mounted Wheels Mounted Wheels have 2 1 4 mandrel 93906 Continuous Rim 93907 Side Spoked 96529 Motor Tune Up Kit Includes assorted parts to help maintain and repair motor 96240 Bearing Press Tool This tool is designed to safely press a bearing into a bearing plate and onto a shaft 96213 Bearing Removal Tool This tool is designed to pass through the I D of the bearing plate and push against the I...

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