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Dyna-Flo Control Valve Services Ltd.

 

Phone: 780 

 469 

 4000       Toll Free: 1 

 866 

 396 

 2356       Fax: 780 

 469 

 4035       Website: www.dyna

fl

 o.com  

Model 380 Control Valve 

(8 Inch Only)

P-388M0319A

6

Operation, Parts, and Instruction Manual

MAINTENANCE

 

(Continued)

Removing Actuator from Valve

 

(Continued)

2

   Remove the stem connector (Refer to the Actuator

    Instruction Manual for stem connector removal 
  instructions).

3

   Support the actuator - the actuator may be able to be 

    removed manually on the smaller sizes. It is recommended 
    the lifting eyes attached to the actuator casing be used 
    (refer to Figure 3). If there are no lifting eyes, it is advisable 
    to remove 2 actuator casing cap screws, 180

o

 apart, and 

    temporarily replace them with eye bolts and nuts. Position 
    the lifting straps through the lifting eyes or eye bolts to 
    avoid damage to the tubing and mounted accessories.

4

   Remove the actuator mounting nuts (Key 32) and lift 

    actuator off of valve, store in a safe place.

5

   Remove the jam nuts and travel indicator from the valve 

  stem. 

Refer 

to 

the actuator manual for disassembly 

  procedures 

for 

actuators.

6

   Once actuator has been removed from the valve the air 

    pressure in the actuator can be released. 
  (DFC 

actuator 

only)

NOTE: 

For Actuator to Valve Mounting (Assembly) see 

appropriate Actuator Instruction Manual.

Packing Maintenance

Refer to Figures 8 for packing orientation and Key numbers for 
the following section. For live loaded packing instructions, refer 
to the P-LLPS Instruction Manual.

For single (spring-loaded) packing:

A  

Spring-loaded packing has constant force applied to the 

    packing set (Key 2) through a spring (Key 5) in the 
    packing bore. Ensure that the packing follower (Key 8) is 
    in contact with the bonnet (Key 1), if not tighten the packing 
    nuts (Key 12) until the packing follower comes in contact 
    with the bonnet. If this does not stop the leak then the 
    packing will need to be replaced. In some cases the bonnet 
    and/or stem (Key 17) may need to be polished or replaced.

B

   Refer to 

Valve Disassembly

 section for Packing Removal 

  and 

Inspection.

CAUTION: 

Do not tighten the packing nuts past the 

recommended maximum torque value as this will cause high 
stem friction and could cause the valve to operate incorrectly.

For double packing / graphite ring packing:

A  

Double packing consists of two packing sets (Key 2) 

    separated by a lantern ring (Key 6). Both styles of packing 
    require that the packing nuts (Key 12) be kept tight to keep 
    force on the packing. If leakage is detected from the 
    packing, the packing nuts can be tightened to apply more 
    force on the packing set (make sure not to exceed the 
    maximum allowable torque values, refer to Table 2). If this 
    does not seal off the leak then the packing will need to be 
    replaced. In some cases the bonnet (Key 1) and/or stem 
    (Key 17) may need to be polished or replaced.

B

   Refer to Valve Disassembly section for Packing Removal and 

    Inspection. Refer to Figure 8 for double and graphite 
  packing 

arrangements.

Figure 3

  

Actuator Lifting Suggestions

Figure 4

 

Actuator Mounting Nuts and Bolts

32

33

LIFTING STRAP

xx

Summary of Contents for 380

Page 1: ... 4 Body to Bonnet Stud Torque Table 2 11 Periodic Inspection 5 Valve Stem Connection Details Table 3 11 Maintenance 5 Seat Ring Cap Screw Torque Table 4 11 Removing Actuator 5 Packing Nut Torque Table 5 11 Needle Valve Setup Figure 2 5 Packing Diagrams Figure 8 12 Rigging Setup Figure 3 6 Valve Cross Section Figure 9 13 Actuator Mounting Nuts and Bolts Figure 4 6 Seat Ring Seal Detail Figure 10 14...

Page 2: ...mbinations are limited in their pressure and temperature ranges Do not apply any other conditions to the valve without first contacting your Dyna Flo sales office This manual is written to be a practical and useful guide maintaining the Dyna Flo 380 Control Valve CAUTION To avoid personal injury or installation damage as a result of the sudden release of process pressure or the breaking of parts d...

Page 3: ... to Bonnet Bolting Refer to Table 5 of the Sales Bulletin Characteristics Equal Percentage Standard Modified Equal Percentage Linear Contact factory for Low Noise and Anti Cavitation options Flow Direction Flow down through seat ring except when using Low Noise trim Packing Type and Examples The standard packing is PTFE V Ring Live loaded low emission graphite and other packing arrangements are al...

Page 4: ...ect flange gasket surfaces for damage Check packing box bolting for proper tightness Packing nuts should be slightly over finger tight however tighten only as necessary to prevent stem leakage If the valve has small internal flow passages such as anti cavitation or low noise trim the installation of an upstream strainer should be considered to prevent clogging of these small passages CAUTION Do no...

Page 5: ...or damage caused by corrosive fumes or process drippings 4 Clean the valve and repaint areas of severe oxidation 5 Make sure positioner linkage if equipped and stem connector are securely fastened If the stem connector is loose check plug thread engagement and retighten Refer to the Actuator Manual for detailed instructions 6 Ensure all accessories mounting brackets and fasteners are secure 7 Clea...

Page 6: ...g instructions refer to the P LLPS Instruction Manual For single spring loaded packing A Spring loaded packing has constant force applied to the packing set Key 2 through a spring Key 5 in the packing bore Ensure that the packing follower Key 8 is in contact with the bonnet Key 1 if not tighten the packing nuts Key 12 until the packing follower comes in contact with the bonnet If this does not sto...

Page 7: ...spring loaded To remove the seal ring Key 29 first pry the retaining ring Key 27 out of the groove then remove the metal backup ring Key 28 Finally remove the seal ring from the plug Piston ring Piston rings Key 30 were broken in half simply pull apart the sections of piston ring and remove 2 Inspect the valve stem Key 17 for any deep scratching or corrosion also inspect the threads for any damage...

Page 8: ...s cannot be reused 2 Inspect all gasket surfaces for damage 3 Inspect the internal body surfaces for any signs of corrosion erosion or irregular wear ASSEMBLY Ensure that all parts have been cleaned and inspected as per disassembly section NOTE For instructions on Anti Cavitation and Low Noise Trims contact the Dyna Flo Sales Office NOTE Use an anti seize compound that is approved for the service ...

Page 9: ...g into two pieces Do not saw or cut piston rings Use extreme caution when breaking piston rings as they can be easily damaged Vise break Refer to Figures 6 7 Piston rings can be broken into two pieces using a vise with smooth jaws or softeners Wrap electrical tape once around the outside diameter of the piston ring to contain it while it is being snapped in half Place the unbroken piston ring into...

Page 10: ...to rings and not split as the graphite filament ring is Install packing follower Key 8 and flange Key 10 and torque as per Table 5 CAUTION Graphite ribbon packing damages easily care is to be taken when installing it into the packing bore ASSEMBLY Continued Trim Parts Assembly 1 Install two eyebolts or two similar threaded lifting devices into the 9 16 12 UNC holes the two larger holes on the seat...

Page 11: ...Table 3 Valve Stem Connection Assembly Torque and Pin Replacement VSC Diameter Inches mm Torque lbf ft N m Hole Size Inches mm 1 25 4 310 355 420 481 0 251 0 254 6 38 6 45 1 1 4 31 8 610 670 827 908 0 251 0 254 6 38 6 45 Table 4 Seat Ring Cap Screw Lubricant and Torque Values Lubricant Seal Construction Spiral Wound Gasket Key 23 Seat Ring O Ring Key 31 lbf ft N M lbf ft N M Nickel Based Anti Seiz...

Page 12: ...alve 8 Inch Only P 388M0319A 12 Operation Parts and Instruction Manual Figure 8 Control Valve Packing Diagrams 1 25 4 mm Stem 1 1 4 31 8 mm Stem SINGLE STYLE PTFE PACKING DOUBLE STYLE PTFE PACKING 1 25 4 mm Stem 1 1 4 31 8 mm Stem GRAPHITE PACKING 1 25 4 mm Stem 1 1 4 31 8 mm Stem 10 9 8 2 7 5 13 14 10 9 8 2 6 2 13 14 8 10 6 6 4 4 4 3 3 13 ...

Page 13: ...80 469 4000 Toll Free 1 866 396 2356 Fax 780 469 4035 Website www dynaflo com P 388M0319A 13 Operation Parts and Instruction Manual Figure 9 Model 380 Control Valve Cross Section A B FLOW UP FLOW DOWN DETAIL A DETAIL A 17 11 12 1 24 25 27 28 29 22 18 20 15 27 28 29 16 21 21A 26 22 ...

Page 14: ...866 396 2356 Fax 780 469 4035 Website www dynaflo com Model 380 Control Valve 8 Inch Only P 388M0319A 14 Operation Parts and Instruction Manual Figure 11 Model 381 Cage Piston Ring Detail Figure 10 Detail B O Ring and Gasket Seat Ring Seal 21 31 15 23 21 15 30 21A 21A ...

Page 15: ...S31600 S31603 Dual Grade 1 inch 25 4 mm Stem 1J87343507D 1 1 4 inch 31 8 mm Stem 1J87353507D Key Description Part Number 15 Body if you need a body as a replacement part order by valve size and stem diameter serial number and desired material 16 Valve Plug Refer to Table 7 8 17 Valve Stem Refer to Table 9 18 Cage Refer to Table 11 19 Valve Plug Stem Assembly Refer to Table 10 20 Pin S31600 S31603 ...

Page 16: ... for Double Refer to Table 11 for Repair Kits 1 2 1R29060101D 1R29080101D Lower Wiper Teflon 14 Spring S30400 for single only 5 1D58293701D 1D38743701D Lantern Ring S31600 S31603 for double only 6 DFX0000051D DFX0000061D Quantity Required Double Packing 1 1 Special Washer S30400 for Single only 7 1H98223604D 1H99593604D Graphite Ribbon Graphite Filament Graphite Ribbon Ring 3 1U6768X002D 1V5666X00...

Page 17: ...e Size Inch Stem Diameter Inch mm S31600 Alloy 6 Hard Faced Seat Guide S42000 8 1 25 4 380N8810X2D 1 1 4 31 8 2 50 8 VSC 35A4006XN1D Key 18 Cage Table 11 Valve Size Inch S17400 DH1150 Quick Opening Cage Linear Cage Equal Percentage Cage 8 380C8617X1D S31600 S31603 Dual Grade ENC Quick Opening Cage Linear Cage Equal Percentage Cage Table 7 Key 16 Valve Plug for Spring Loaded Seal Ring Valve Size In...

Page 18: ... 127 mm Parts Ordering Whenever corresponding with Dyna Flo about 380 Control Valves refer to the nameplate for the serial number of the unit Please order by the complete part number as given in the part lists of each part required Our Commitment to Quality Dyna Flo is committed to continuous improvement While all efforts have been made to ensure the accuracy of the content in this document modifi...

Page 19: ...e 8 Inch Only Dyna Flo Control Valve Services Ltd Phone 780 469 4000 Toll Free 1 866 396 2356 Fax 780 469 4035 Website www dynaflo com P 388M0319A 19 Operation Parts and Instruction Manual This page left blank intentionally ...

Page 20: ...D PACKING STYLE P P SINGLE PTFE V RING PRESSURE J DOUBLE PTFE V RING PRESSURE G SINGLE GRAPHITE PRESSURE V DOUBLE PTFE V RING VACUUM R DOUBLE PTFE V RING VACUUM PRESSURE L LIVE LOADED PTFE V RING PRESSURE T LIVE LOADED GRAPHITE PRESSURE D LIVE LOADED DUPLEX PRESSURE K LIVE LOADED KALREZ YOKE BOSS SIZE VALVE STEM DIAMETER 5 5 5 127 mm 1 25 4 mm H 5H 5 127 mm 1 1 4 31 8 mm PAINT DFPS 01 STANDARD 2 D...

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