Dyna-Glo DGA480SSN Manual Download Page 19

Page: 19 / 72

TABLE OF CONTENTS

Safety Information ......................................................................................................................... 3

Package Contents ......................................................................................................................... 5

Hardware Contents ....................................................................................................................... 6

Preparation ................................................................................................................................... 6

Assembly Instructions ................................................................................................................... 7

Operating Instructions ................................................................................................................... 15

Care and Maintenance .................................................................................................................. 16

Troubleshooting ............................................................................................................................ 19

Warranty ....................................................................................................................................... 21

Replacement Parts List ................................................................................................................ 22

ITEM #0135073

MODEL #MFA480BSN

4-BURNER NATURAL GAS

GRILL WITH SIDE BURNER

Français p.

Español p.

Français p. 25

Español p. 48

PACKAGE CONTENTS

PART DESCRIPTION QUANTITY

Bottom Shelf

Locking Caster

Caster

Cart Left Side Panel

Cart Right Side Panel

Cart Rear Panel

Upper Door Brace

Left Door Assembly

Right Door Assembly

Door Handle

Door Handle Sleeve

AA Battery

Main Burner Control Knob (Lg)

Side Burner Control Knob (Sm)

Grill Body

Left Side Burner Assembly

Side Burner Cooking Grate

Right Shelf Assembly

Grease Pan

Grease Cup

Lid Handle

Lid Handle Bezel

Warming Rack

Heat Tent

Cooking Grate

Natural Gas Hose Holder

Quick Disconnect Socket

PART DESCRIPTION QUANTITY

ASSEMBLY INSTRUCTIONS

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

The burner will not
light using the
ignitor procedure
(weak or no spark
being generated).

1. The igniter electrode may be

covered with grease or residue.

2. The igniter electrode may have a

loose or disconnected wire.

3. Cracked or broken ignition

electrode.

4. Dead battery or faulty battery

connection.

1. Clean the ignitor electrode.

2. Check the connection

and reconnect any loose or
disconnected wires.

3. Replace ignition electrode (see

Replacement Parts List).

4. Perform any of the following:

a. Replace battery.
b. Check to see if battery is

inserted correctly.

c. Check for any corrosion

around battery terminals.

d. Check wire connections as

stated above.

HARDWARE CONTENTS

(shown actual size)

M6 x 12

Screw

Qty. 29

M5 x 10

Screw

Qty. 4

M6x25

Screw

Qty. 2

M6 x 20

Screw

Qty. 4

Plain

Washer

Qty. 16

M4 x 10

Screw

Qty. 14

Spring

Washer

Qty. 16

Hardware Used

x 5

M6 x 16 Screw

8. Lock the back two casters to ensure the cart

doesn’t move. Carefully place the grill body (O)
over the mounting tabs on the cart side panels
(D and E) and onto the cart. Adjust the grill
body (O) so that the holes in the grill body (O)
are aligned with the holes in the tabs of the cart
side panels (D and E). NOTE: Make sure the
natural gas hose drops inside the cart and exits
through the opening in the cart rear panel (F).
Secure the grill body (O) using 2 screws (EE)
on each side.
Install the natural gas hose holders (Z) by
removing the screws (EE) from the predrilled
holes in the the bottom shelf (A), aligning the
natural gas hose holders (Z) with the predrilled
holes and over the natural gas hose, then
securing with the screws (EE).

9. Attach two screws (FF) to the grill body (O) as

illustrated. Do not fully tighten screws (leave
approximately 5 mm). Align the key holes in
the left side burner assembly (P) with the two
screws (FF) just installed in the grill body (O)
and tighten screws. Insert three screws (FF) in
the remaining holes in the supports and tighten.
Align the side burner tubing with the side burner
orifice and insert into the side burner orifice.
Use 2 screws (DD) to secure the side burner
orifice and side burner orifice support to the side
burner support. Attach the ignition wiring to the
electrode. Align the key holes on the burner tray
with the side burner cooking grate (Q) and set
in place.

WARNING

: IT IS VERY IMPORTANT TO CHECK

AND ENSURE THAT EACH AND EVERY BURNER
IS FULLY ENGAGED WITH THE ADJACENT VALVE
ORIFICE BEFORE COMPLETING STEP 10.
FAILURE TO DO SO MAY
RESULT IN FIRE OR
EXPLOSION, POSSIBLY
CAUSING SERIOUS
INJURY OR DEATH. REFER TO MAINTENANCE
SECTION INSTRUCTIONS TO PROPERLY CHECK
THE ENGAGEMENT.

11. Open the lid and place the four heat tents (X)

on the brackets directly above the burners.

12. Place cooking grates (Y) on the grill body

braces and grill rear panel, then insert the
warming rack (W) into the 2 holes located
on the back edge of the grill body (O).

13. Insert the grease pan (S) into position by

sliding it in the grill body (O) from the rear,
along the rails located just below the
underside of the grill body (O). Insert the
grease cup (T) into position by sliding it onto
the rails located on the bottom side of the
grease pan (S).

If you have any questions regarding the product, please call customer service
at

1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

ATTACH YOUR RECEIPT HERE

Serial Number

Purchase Date

Questions, problems, missing parts?

Before returning to your retailer, call our customer

service department at 1-800-963-0211, 8:00 a.m. – 6:00 p.m., EST, Monday – Thursday,
8:00 a.m. – 5:00 p.m., EST, Friday.

ANS Z21.58a-2008

CSA 1.6a-2008

Outdoor Cooking

Gas Appliance

Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble
the product.

Estimated Assembly Time:

minutes with 2 people.

Tools Required for Assembly and Leak Testing (not included):

Phillips screwdriver, Spray bottle

PREPARATION

THIS UNIT IS HEAVY. TWO PEOPLE REQUIRED FOR SAFE ASSEMBLY.

Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.

CAUTION

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the
product. If you have any questions regarding the product, please call customer service at:
1-800-963-0211, 8:00 a.m. – 6:00 p.m., EST, Monday – Thursday, 8:00 a.m. – 5:00 p.m., EST, Friday.

CAUTION

• Never use char

coal or lighter fluid with the grill.

• Do not use gasoline, kerosene or alcohol for lighting.
• This grill is not intended to be used in or installed on recreational vehicles and/or boats.
• Always open grill li

d slowly and carefully as heat and steam trapped within the grill can burn

you severely.

• Never attempt to operate this grill using propane.
• Always employ a qualified service agency to install all necessary natural gas supply

plumbing, manual shutoff valve, and quick-connect fittings.

CALIFORNIA PROPOSITION 65

Hardware Used

x 6

M6 x 20 Screw

ASSEMBLY INSTRUCTIONS

14. Remove the igniter cap by turning it counter-

clockwise. Insert the AA battery (L) into the
igniter body with Positive (+) end facing out.
Replace the igniter cap.

DANGER

• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible

materials, gasoline and other flammable vapors and liquids.

CAUTION

• Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any

other appliance. Do not store flammables inside the cart of the grill.

• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

appliance.

• This grill is for use with natural gas only.

• Never attempt to attach this grill to the self-contained propane system of a boat, camper

trailer, motor home or house.

• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked

when not moving the grill.

•

Do not use the grill unless it is completely assembled and all parts are securely fastened and

tightened.

• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at

all times.

• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid

burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).

• Do not alter this grill in any manner.

• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or

leaks, the hose must be replaced prior to operating the appliance. The replacement hose assembly
will be that which is specified by the manufacturer, listed in the repair parts list in this manual.

• Move gas hoses as far away as possible from hot surfaces and dripping hot grease. Never

allow the gas hose to touch heated surfaces.

• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the

grill before each use. Do not obstruct the flow of gas or ventilation air.

• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability

to properly assemble or safely operate the grill.

• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.

• Do not place this grill on any type of tabletop surface. The grill should be placed on a flat and

level surface.

• Do not use the grill in high winds.

SAFETY INFORMATION

WARNING

Fuels used in gas or oil fired appliances and the products of combustion of such fuels contain
chemicals known to the State of California to cause cancer, birth defects or other reproductive
harm. This product contains chemicals, including lead and lead compounds, known to the State of
California to cause cancer, birth defects or other reproductive harm.

Wash hands after handling.

ASSEMBLY INSTRUCTIONS

CHECKING FOR LEAKS

After all connections are made, check all connections and fittings on the natural gas quick connector,
gas hose and manifold for leaks with a water and soap solution.

To prevent fire or explosion while testing for a leak:

• Always perform leak test prior to lighting the grill.

• Do not smoke while testing for a leak.

• Always perform leak tests outdoors in a well-ventilated area.

• Do not use any source of flame while testing for leaks.

• Do not use the grill until any and all leaks are corrected.

• If you are unable to correct a leak, close the manual gas shutoff valve and call a gas appliance

service agency.

PERFORM LEAK TEST

• Prepare leak test solution by combining 1 part liquid dish soap with 3 parts water.

Total solution required is approximately 2 - 3 ounces (70 - 90 ml).

Put leak test solution in a spray bottle.

• Ensure all control knobs are in the ‘OFF’ position.

• Connect the gas hose to the gas supply.

• Open the gas shutoff valve.

• Spray leak test solution on all gas carrying connections and fittings. Presence of bubbles at areas

of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the

gas supply valve immediately and repair or replace the defective part. Do not use the grill until
all leaks are corrected.

Only use the hose assembly provided!

If a replacement is necessary, please call our customer

service center. Do not use replacement parts that are not intended for this grill.

CAUTION

LIMITED WARRANTY

1-Year Limited Warranty

This natural gas grill is warranted for 1 year against broken or damaged parts at the time of purchase.
It is warranted to be free of defects. Paint is warranted to be free of defects except for rust, which may
appear after repeated use.

This warranty does not cover damage or issues related to neglect, abuse, or modifications to the
appliance. Repair labor is not covered.

All parts that meet the warranty requirements will be shipped at no charge via the discretion of the
manufacturer (ground shipments, US Mail, or Parcel Post ONLY). Any special handling charges (i.e.
Second Day, overnight, etc.) will be the responsibility of the consumer.

All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase
date. Do not return parts without first obtaining a return authorization number from our customer service.
This service is available by calling toll free 1-800-963-0211, 8:00 a.m. – 6:00 p.m., EST, Monday – Thursday,
8:00 a.m. – 5:00 p.m., EST, Friday.

NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages or
limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply
to you. This warranty gives you specific legal rights and you may also have other legal rights which may
vary from state to state.

GHP Group, Inc.
8280 Austin Avenue
Morton Grove, IL, USA
60053-3207

Item Name: 4-Burner Natural Gas Grill with Side Burner
Model #: MFA480BSN
Item #: 0135073

Rated BTU: 60,000 BTU/Hr

Product Dimension Assembled: L 53 in. x W 22.7 in. x H 46 in.

(L 135 cm x W 58 cm x H 117 cm)

Product Weight: 107 lbs. (48.6 kgs)

COOKING GRATES

The best time to burn-off the cooking grates is after every use (approx. 15 minutes). The grill is
already hot from cooking thus requiring less fuel to obtain necessary temperature for burn-off.

To burn-off or heat clean your grill, turn the burners to highest position and run for 15 minutes
with the lid closed. Then turn off the burners and use a wire brush to clean excess food residue
from the grates.

The porcelain grates have an enamel finish (similar to glass) and should be handled with care
not to chip.

CARE AND MAINTENANCE

REPLACEMENT PARTS LIST

For replacement parts, call our customer service department at 1-800-963-0211, 8:00 a.m. – 6:00 p.m.,
EST, Monday – Thursday, 8:00 a.m. – 5:00 p.m., EST, Friday.

CARE AND MAINTENANCE

BURNER ASSEMBLY

REMOVING THE BURNER ASSEMBLY

1. Make sure all control knobs are in the OFF
position, gas supply valve is closed, and the

gas hose is disconnected from the gas supply.

2. Open lid and remove warming rack, cooking
grates, and heat tents.

3. Remove cotter pins at back of burners to detach burners from brackets.

4. Slide burners out of firebox as shown.

ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.

WARNING

In the connection process, make sure:

• the g

as supply hose does not come in contact or remain in contact with the firebox.

WARNING

LIGHTING THE GRILL

Before first use:

Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important
to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed
and the control knob in the highest position. This will clean the internal parts by burning off any residue
and odor from the manufacturing process.

OPERATING INSTRUCTIONS

If the flame extinguishes accidentally during ignition or operation, immediately TURN OFF

the manual gas shutoff valve and then TURN OFF the control knob.

CAUTION

WARNING

Do not lean over grill when lighting. Read instructions before lighting.

2. Close manual gas shutoff valve.
3. Close lid.

Turn off manual gas shutoff valve when appliance is not in use.

Ensure the grill is cool before cleaning and conducting maintenance and with the gas

supply turned off at the manual gas shutoff valve.

CAUTION

Warming Rack

Cooking Grates

Heat Tents

5. Detach ignition wire from ignitor as shown.

Burner
Bracket

Cotter Pin

ASSEMBLY INSTRUCTIONS

1. Locate the two locking casters (B) and the

two standard casters (C). Secure the two

locking casters (B) to the rear of the bottom
shelf (A) (the area with the bevel) using four
screws (AA) inserted through four spring
washers (CC), then through four plain washers
(BB) and into the threaded holes on the bottom
shelf (A). Secure the two standard casters (C)
to the front of the bottom shelf (A) using four
screws (AA) inserted through four spring
washers (CC), then through four plain washers
(BB) and into the threaded holes on the bottom
shelf (A). Tighten all screws.

Hardware Used

x 16

M6 x 12 Screw

2. Insert 4 screws (AA) halfway into threaded

holes in bottom shelf (A). Attach the cart left
side panel (D) by placing the panel keyholes
over the screw heads (AA) on left side of
bottom shelf (A). Slide the cart left side panel
(D) so that the screw head is over the smaller
part of the keyhole. Thread the screw (AA)
down snug but do not tighten as some slack
will be necessary in following assembly steps.
Repeat with cart right side panel (E).

4. Insert 2 screws (AA) halfway into the top

front threaded holes of both the cart left side
panel (D) and the cart right side panel (E).
Attach the upper door brace (G) by sliding
the cut-outs in the upper door brace (G)
over the 4 screws (AA) and tightening all 4
screws (AA).

5. Remove preassembled screws (GG) from the

door handles (J). Insert 2 door handle sleeves
(K) into the holes located on the back of the left
door assembly (H). Insert 2 screws (GG) into
the door handle sleeves (K) and into the
threaded holes in the door handle (J).
Tighten the screws.
Repeat with right door assembly (I).

6. Attach the left door assembly (H) to the cart

body by aligning the holes in the hinge of the
left door assembly (H) with the holes in the
cart left side panel (D), inserting 4 screws
(DD) and tightening.
Repeat with right door assembly (I).

x 16

Spring

Washer

x 16

Plain

Washer

Hardware Used

x 4

M6 x 12 Screw

Hardware Used

x 4

M6 x 12 Screw

Hardware Used

x 4

M5 x 10 Screw

Hardware Used

x 8

M4 x 10 Screw

CARE AND MAINTENANCE

TROUBLESHOOTING

CLEANING THE BURNER ASSEMBLY

– Make sure the grill is cool

1. Turn gas off at the manual gas supply valve.
2. Disconnect gas supply hose.
3. Remove warming rack, cooking grates and heat tents.
4. Detach burner by removing the cotter pins at the back of the burners to detach them from the brackets.
5. Detach ignition wire from electrode by hand only. DO NOT use pliers or any other tool as it may
damage the electrode or wire.
6. Lift burner slowly.
7. Ensure all burner ports are clear of clogs. Use of a pin or paper clip works well.
8. Ensure burner is free of any damage. If damage is found, replace with new burner.
9. Ensure the end of the burner and primary air screen are clear from insect nests, dirt or debris.

RE-INSTALLING THE BURNER

Ensure that gas valve orifices are correctly positioned inside burner inlet (venturi).
The use of a flashlight may be necessary to ensure the correct position.
It is recommended to view the correct position through the firebox vent holes as illustrated below.

WARNING

If the instructions above are not followed, a fire or explosion may result, possibly

causing serious bodily injury or death.

OTHER CARE AND MAINTENANCE

• It is recommended that inspection and service on this appliance be conducted annually by a qualified

service person.

• It is recommended that you regularly check that the outdoor cooking appliance area is clear and free

from combustible material, gasoline and other flammable vapors and liquids.

• It is recommended that you regularly check that the flow of combustion and ventilation air is not

obstructed.

• It is recommended that you regularly check that the ventilation openings of the grill cabinet

are free and clear from debris.

• It is recommended that you regularly check and clean the burner/venturi tubes for insects and insect

nests. A clogged tube can lead to a fire beneath the grill.

Burner

RECOMMENDED CLEANING SUPPLIES

Mild liquid dish soap, warm water, nylon cleaning pad, wire brush
DO NOT use cleaners that contain acid, mineral spirits or any abrasive substance.

OUTSIDE SURFACES

It is recommended to use only mild dish soap and hot water to clean grill and grill parts.
Rinse with warm water.

INSIDE BOTTOM PAN OF GRILL BODY

To avoid flare-ups, the bottom pan of the cooking box should be kept clean on a regular basis.

Remove residue using a brush, scraper and/or cleaning pad. Wash with mild dish soap and warm

water. Rinse with warm water. Avoid water splashing into venturi tubes of burners.

HEAT TENTS

Clean residue with wire brush and wash with mild dish soap and warm water. Rinse with warm water.

GREASE CUP

Empty the grease cup and clean with mild dish soap and warm water on a regular basis.

CHECKING THE FLAME

For maximum fuel efficiency and cooking performance, flame should be mostly or all blue in color and
be between 1 - 2 inches high.
To check the flame, view the flame through the match
lighting hole in the side of the firebox.

WARNING:

1. Do not store or use gasoline or other

of this or any other appliance.
2. An LP (liquid propane) cylinder not connected
for use shall not be stored in the vicinity of
this or any other appliance.
3. This grill is for outdoor use only and shall
not be used in a building, garage, under
overhangs or any other enclosed area.
4. Do not leave a lit grill unattended.
Keep children and pets away from
the grill at all times.

Assembler/Installer:

This manual contains important information necessary for the proper

assembly and safe use of this appliance. Read and follow all warnings and instructions before

assembling and using this appliance.

Leave these instructions with the consume

Consumer/User: Follow all warnings and instructions when using

this appliance.

Retain these instructions for future reference.

DANGER:

If you smell gas:

1. Shut off gas to the appliance.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your

WARNING

DO NOT mix old and new batteries.
DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries.
DO NOT dispose of batteries in fire. Improper disposal may cause batteries to leak or explode.

CARE AND MAINTENANCE

The electronic ignition requires 1 “AA” alkaline battery, which is included.

ASSEMBLY INSTRUCTIONS

3. Insert one screw (AA) halfway into the middle

rear threaded hole on both the cart left side
panel (D) and cart right side panel (E). Attach
the cart rear panel (F) by sliding the keyholes
in the cart rear panel (F) over the inserted
screws. Slide the rear cart panel (F) down to
meet bottom shelf (A). Secure the cart rear
panel (F) to the bottom shelf (A) with 3 screws
(AA). Tighten all screws, including the 2
screws in cart side panels (D and E).

Hardware Used

x 5

M6 x 12 Screw

7. Slip main burner control knobs (M) and side

burner control knob (N) onto the valve stems
located on the front control panel of the grill
body (O). Remove preassembled screws (HH)
from the lid handle. Attach the lid handle (U)
by inserting two screws (HH) from inside the
lid of the grill body (O), through the lid handle
bezels (V), into the handle (U) and tightening
securely.

Hardware Used

x 2

M6 x 25 Screw

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

CORRECTIVE ACTION

The burner will not
light with a match.

1. Match not reaching burners
(when holding match with hand).

2. Gas supply shut off.

3. Poor connection between gas
hose plug fitting and sleeve
coupling.

4. Burner inlet blocked.

1. Use match holder found in
cabinet door.

2. Check that the manual gas
supply shutoff valve is open.

3. Turn off the grill knobs, close the
gas supply shutoff valve and
check the connection between
the plug and sleeve coupling.
Disconnect and reconnect, if
necessary.

4. Clean the burner inlet (venturi)
and burner as described by the
Care and Maintenance section
in the manual.

1. Grease and/or residue build-up

on heat tents or in firebox.

2. Excessive dripping of fat or

marinade from food.

3. Cooking temperature too high.

1. Clean the grill components.

2. Trim the fat from meat and use

non-oil based marinades.

3. Lower temperature accordingly.

Excessive
flare-ups.

• Do not place the grill under overhead

combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction:
36 inches (914.4 mm).

NOTE

: The installation must conform with

local codes or, in the absence of local codes,
with either the National Fuel Gas Code,

ANSI Z223.1/NFPA 54, Natural Gas and

Propane Installation Code, CSA B149.1, or
Propane Storage and Handling Code, B149.2.

Grill lid assembly
Temp gauge and nut
Bezel for 25 mm lid handle (pack of 1)
25 mm diameter lid handle – includes screws to attach
Lid pivot pins - with cotter pins (pack of 2)
Side table cover
Side table pan
Side table - left
Side burner grate
Side burner with venturi tube - with screws to attach
Side burner hinge pin (pack of 1)
Side burner valve retaining bracket
Ignition electrode - side burner
Ignition wire - side burner
Warming rack
Cooking grate (pack of 1)
Heat tent (pack of 1)
Side table assembly - right
Grease pan
Grease cup
Match holder - with chain and screw to attach
Cart front door handle (includes screws to attach)
Cart front door handle sleeve (pack of 1)
Cart front door assembly - left - no handle
Cart front door assembly - right - no handle
Cart side panel - left
Cart front upper door brace
Control knob - main burners (pack of 1)
Control knob - side burner
Cart side panel - right
Cart rear panel
Door magnet
Natural gas tube holder

3 in. caster - regular - with 4 screws/flat washers/spring washers

3 in. caster - locking - with 4 screws/flat washers/spring washers

Firebox assembly - includes burners/natural gas valve & manifold assembly/natural

gas hose & control panel/electronic ignition/ignition wire and electrode

3/8 in. natural gas hose - 10 foot

Firebox assembly - includes lid bumpers
Control panel
Control knob bezel - main burners (pack of 1)
Control knob bezel - side burners (pack of 1)

Natural gas valves & manifold

1
2
3
4
5
6
7
8
9

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

37
38
39
40
41
42

113-02001
102-02005
101-12004
113-12003
101-02007
113-04004
113-14004
113-14003
103-04006
123-04005
113-24004
113-14005
113-03022
113-03019
113-03016
113-03015
113-03005
103-04001
113-04013
102-04014
101-04019
101-01017-00
102-04021
113-04015
113-04016
102-04009
103-04009
102-03009
103-03011
113-04010
103-04008
113-14020
123-04012
103-04018
103-04017

123-03001

123-03009
113-13002
113-03007
103-03010
103-03014
123-03007

REPLACEMENT PARTS LIST

36 Complete
Sub-assembly

PART

DESCRIPTION

PART #

MODEL NUMBER AND PRODUCT SERIAL NUMBER CAN BE FOUND ON

THE RATING LABEL OF YOUR GRILL.

M6 x 16

Screw

Qty. 10

x 2

M4 x 10 Screw

ASSEMBLY INSTRUCTIONS

10. Install two screws (FF) on the grill body (O). Do

not fully tighten. (Leave approximately 5 mm).
Align the key holes in the right shelf assembly
(R) with the two screws (FF) just installed in
the grill body (O) and tighten screws. Insert
three screws (FF) in the remaining holes in
the supports and tighten.

Ignition wiring

Electrode

x 5

M6 x 16 Screw

Hardware Used

Printed in China

70-10-003

REPLACEMENT PARTS LIST

Electronic ignitor
Ignition carry-over tube
Burner - main
Ignition electrode - main burner
Ignition wire - main burner
Quick-connect socket
Cart bottom shelf
Hardware pack

Owner's/instruction manual

43
44
45
46
47
48
49

n/a

113-03023
113-13023
123-03003
113-03020
113-03017
123-06001
123-04007
113-05001
70-10-003

PART

DESCRIPTION

PART #

Front View

Rear View

Natural gas

tube opening

CONNECTING THE GRILL TO THE NATURAL GAS SUPPLY

• The quick-connect socket (A1) and supply gas line must be installed by a qualified service agency.

The supply connection must be made in accordance with local codes or, in the absence of local codes,

with either

the National Fuel Gas Code, ANSI Z223.1/NFPA 54, in

the USA, or the Natural Gas and

Propane Installation Code, CSA B149.1, in Canada.

• A

properly sized manual shutoff valve must be installed between the grill and the gas supply piping.

• The grill and

its individual shutoff valve must be disconnected from the gas supply piping system

during any pressure testing of that system at test pressures in excess of 0.5 PSI (3.5 kPa).

• The grill must be isolated from the gas supply piping system by closing its individual manual shutoff

valve during any pressure testing of the gas supply piping system at test pressures in excess of
0.5 PSI (3.5 kPa).

• Always connect the flexible gas supply hose to the gas supply before opening the manual shutoff valve.

TO CONNECT:

1. Ensure that the manual gas shutoff valve is closed.
2. Remove the protective rubber caps from the plug
and sleeve ends of the quick connect fittings.
Check that the fittings are clean.
3. Retract the sleeve on the socket as illustrated.
4. Insert the plug and release the sleeve as illustrated.
5. Push the plug into the sleeve until the sleeve snaps
forward to lock the plug in the socket.
6. Open the manual gas shutoff valve.

TO DISCONNECT

1. Close the manual shutoff valve.
2. Push the sleeve back and gently pull out the plug.
3. Replace the protective rubber caps on the plug and sleeve ends of the quick connect fittings.

x 4

M4 x 10 Screw
(preassembled)

VALVE
ORIFICE

1. Gas supply shut off.

2. Poor connection between gas
hose plug fitting and sleeve
coupling.

3. Burner inlet blocked.

No gas flow or an
obstructed gas flow.

1. Check that the manual gas
supply shutoff valve is open.

2. Turn off the grill knobs, close the
gas supply shutoff valve and
check the connection between
the plug and sleeve coupling.
Disconnect and reconnect, if
necessary.

3. Clean the burner inlet (venturi)
and burner as described by the
Care and Maintenance section
in the manual.

1. Insufficient gas pressure to the unit.

Low heat.

1. Call a qualified service agency
to check the gas supply
pressure and correct the
pressure.

1. Check that the control knobs are in the OFF position.
2. Open natural gas shutoff valve.
3. Open lid during lighting.
4. Push igniter down 3 to 4 seconds while turning right side control knob to the HIGH position. The
burner should ignite.
If ignition does not take place within 5 seconds, immediately turn the control knob to the OFF
position. Wait 5 minutes and repeat Step 4 above or refer to match lighting instructions below.
5. Repeat Step 4 above to ignite left side burner.

If the burner still does not light, check that the manual gas shutoff valve is open and follow the match
lighting instructions.

LIGHTING THE GRILL WITH A MATCH

1. Insert a match in the end of the match holder that is installed on the inside of the cabinet door.
2. Light the match.
3. Immediately place the lit match through the 0.75 inches (20 mm) hole on the side of the grill body,
nearest the left burner. Make sure the lit match is close to the burner ports.
4. Press in the control knob that operates the left burner and rotate counter-clockwise

to High

position and burner should light immediately.
5. The other main control can now be turned on the High position and will light via crossover port.
6. Adjust burners to desired cooking settings.

SHUTDOWN INSTRUCTIONS

1. Turn control knobs clockwise to the OFF position.

NOTE:

Preassembled

in door handles

NOTE:

Preassembled

in lid handle

NOTE:

Four screws

preassembled

with bottom shelf