Dyaco 1611600 Service Manual Download | Manualshive

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Figure 1 Operational Flowchart

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Summary of Contents for 1611600

Page 1: ...1 16 61 11 16 60 00 0 1 16 61 11 18 80 00 0 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l ...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT ...

Page 3: ...600 1611800 Treadmill components 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 4 INCLINE MOTOR 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 sleep mode 7 4 run Mode 7 B FUNCTION 8 1 SPEED 8 2 TIME 8 3 DISTANCE 8 4 CALORIES 9 5 PULSE 9 6 LAPS 9 7 SCAN 9 C FUNCTION BUTTON IN MAIN MODE 10 1 READY MODE 10 2 SLEEP MODE 11 3 RUN MODE 11 D CALIBRATION...

Page 4: ... on nt te en nt ts s 2 2 1 General 14 2 Troubleshooting Matrix 15 Diagrams and Schematics 20 APPENDIX A 26 1 TREADBELT ADJUSTMENT 26 APPENDIX B 28 1 TREADMILL LUBRICATION 28 APPENDIX C 29 1 RESET SWITCH RESETTING 29 APPENDIX D 30 1 FUSE REPLACEMENT 30 APPENDIX E 31 1 SPEED SENSOR ADJUSTMENT 31 2 SERVICE QUESTIONS 31 ...

Page 5: ...Layout 20 Figure 3 Mechanical Layout 21 Figure 4 Main Controller information voltages 22 Figure 5 Function JK1 connector on Main Controller 22 Figure 6 Wiring Diagram 24 Figure 7 Schematic Diagram 25 Figure 8 If Treadbelt slips 26 Figure 9 If tread belt shifts too far to the Right 26 Figure 10 If tread belt shifts too far to the Left 27 Figure 11 Resetting Reset switch 29 Figure 12 Fuse replacemen...

Page 6: ... key that fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board that incorporates the DC power supply and takes input from the console and sends out appropriate voltages that control the treadmill functions d Treadmill motor A variable speed reversing 0 90 volt D C motor that powers the main running belt e I...

Page 7: ... and green c If there is DC voltage on the Red wire M the treadmill motor will turn clockwise d If there is DC voltage on the Black wire M the treadmill motor will turn counterclockwise e The higher the voltage the faster the motor turns f The green wire is ground 4 INCLINE MOTOR a Reversing 110 volt AC motor b Have four wires red black white and green c Has one 3 pins cable ofposition sensor d If...

Page 8: ...S Se er rv vi ic ce e M Ma an nu ua al l D De es sc cr ri ip pt ti io on n D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart ...

Page 9: ...lays total accumulated working time b Incline will be calibrated to zero automatically c TIME DISTANCE and CALORIES Values will all be saved when RUN Mode enters READY Mode d In READY Mode if user doesn t press any button for 30 minutes it will automatically turn off blank out 3 SLEEP MODE a In SLEEP Mode if START button is pressed then the treadmill enters READY Mode 4 RUN MODE a In RUN Mode pres...

Page 10: ... sets the time then timer is COUNT DOWN b DISPLAY range is 0 00 to 99 99 c WORK range is 0 00 to 99 59 d COUNT DOWN setup range is 10 00 to 99 59 e When TIME is set the count will go to zero f In RUN Mode press START button to save value of time and enter RUN Mode again that value will continue count up time 3 DISTANCE a In RUN Mode DISTANCE preset is COUNT UP b DISPLAY range is 0 0 to 99 99 c WOR...

Page 11: ...e will continue count up time 5 PULSE a In RUN Mode DISPLAY range is 0 to 999 b WORK range is 40 to 240 c If the treadmill doesn t have a signal for 8 seconds then value will become P 6 LAPS a Display your current laps One lap means 0 4Mile 7 SCAN a Press top display button to choose any profiles track speed and incline in dots matrix window Press low displaybutton to choose your exercise paramete...

Page 12: ...am value in PROGRAM c STOP button If the Stop button is held down for more than 3 seconds the console will reset d ENTER button Press ENTER button to setup any parameter in any PROGRAM e FAST button If user doesn t enter a setting then this button is non functional f SLOW button If user doesn t enter a setting then this button is non functional g UP button Press UP button to increase your incline ...

Page 13: ...ode c When press the Stop button once pause is executed If press STOP button second time the program will end and a workout summarywill be displayed If press Stop button a third time the console will return to the idle mode start up screen If the Stop button is held down for more than 3 seconds the console will reset d DISPLAY button press DISPLAY button to select displaying mode and the LED will ...

Page 14: ...ed continuously then speed decreases to MIN SPEED quickly h UP button Press the button to increase your incline and each increase is 1 level If button is pressed continuously then incline increases to Max level quickly i DOWN button Press the button to decrease your incline and each decrease is 1 level If button is pressed continuously then incline decreases to MIN level quickly j ENTER button Non...

Page 15: ... Dot Matrix will display ADJUST WHEEL SIZE THEN PRESS ENTER then adjust the value from 1 0 to 4 00 f Set Min speed Press ENTER button to set the minimum speed that will display the value 0 5 in the DISTANCE window Dot Matrix will display ADJUST MIN SPEED THEN PRESS ENTER g Set Max speed Press ENTER button to set the high speed that will display the value 12 in DISTANCE window Dot Matrix will displ...

Page 16: ...OOTING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check ofall wiring and connections looking for chafed wires or lose connections b Make sure anywiring is safelypositioned and or secured awayfrom moving parts c If you find a fuse blown on a circuit board replace the circuit board ...

Page 17: ...ord into unit 3 Check the voltage of outlet 4 Replace power cord 5 Replace power cord 6 Check the wire if came away connect it again 7 Press the small red button to come back original status 8 Replace breaker 9 Replace A C switch After turning on power treadmill has sound of blowing 1 Power cord plug in wrong position varistor was broken on controller 1 Check the voltage of power is 120V 2 Replace...

Page 18: ...and connector if it was broken Treadmill stops or shuts off by itself 1 House breaker tripped 2 Treadmill breaker tripped 3 Treadmill controller fuse was broken 1 Reset it 2 Reset treadmill breaker 3 Replace fuse After removing safe key treadmill can t stop 1 Reed switch of console was broken 1 Replace reed switch or console Seven segment displays have problem that would be not bright incomplete o...

Page 19: ...was broken 5 Console was broken 1 Adjust the distance to 5mm between speed sensor cable and magnet 2 Replace sensor cable 3 Plug the cable again on controller 4 connector and console Gray and purplewires got damage replace the wires 5 Replace console The windows display is not 0 5 to 12 0 M h 1 Monitor is not calibrated 1 Calibrate the monitor The speed of running doesn t match with console displa...

Page 20: ...ll 1 Drive belt is breaking in 1 Vacuum under treadmill periodically Noise under motor cover 1 Worn brushes or bearings on motor 2 Front roller bearings are defective 3 Drive belt is misadjusted too tight or too loose 1 Replace motor 2 Replace front roller 3 Adjust motor position Noise in the rear of the treadmill 1 Rear roller bearings are defective 2 Rear roller misaligned 1 Replace rear roller ...

Page 21: ... Position sensor value of incline motor is wrong 1 Turn off the AC switch and turn on power again 2 Calibrate the console 3 Replace the incline motor INCLINE window displays E1 1 Over speed Error 1 Calibrate the console INCLINE window displays E2 1 Runaway Belt Error 1 Calibrate the console INCLINE window displays E7 1 Speed Stall Error 1 Calibrate the console INCLINE window displays E17 1 Stuck k...

Page 22: ... M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 20 0 DIAGRAMS AND SCHEMATICS 1611600 1611800 Figure 2 Console Layout ...

Page 23: ...r rv vi ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 21 1 Figure 3 Mechanical Layout 1611600 ...

Page 24: ...D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 22 2 1611800 Figure 4 Main Controller information voltages Figure 5 Function JK1 connector on Main Controller ...

Page 25: ...IRE 100mm 2 pin COMPUTER CABLE LOWER SENSOR W WIRE JP4 AC L1 BLACK WIRE 300mm MOTOR COMPUTER CABLE MIDDLE COMPUTER CABLE UPPER 12 PIN 700mm 12 PIN 1200 mm 12 PIN 1200mm INCLINE UP DN 3 PIN INCLINE COMPUTER CABLE WHITE WIRE BLACK WIRE RED WIRE EVL_COM J4 FRAME BASE BLACK WIRE 1100mm 12 1 7 11 10 9 8 4 5 6 2 3 JK1 Pink VR3 Black S W Purple Gray White Blue Light blue Green Orange Yellow Brown Red GNP...

Page 26: ...MPUTER CABLE LOWER SENSOR W WIRE JP4 AC L1 BLACK WIRE 300mm MOTOR COMPUTER CABLE MIDDLE COMPUTER CABLE UPPER 12 PIN 700mm 12 PIN 1200 mm INCLINE UP DN 3 PIN INCLINE COMPUTER CABLE WHITE WIRE BLACK WIRE RED WIRE EVL_COM J4 FRAME BASE BLACK WIRE 1100mm 12 1 7 11 10 9 8 4 5 6 2 3 JK1 Pink VR3 Black S W Purple Gray White Blue Light blue Green Orange Yellow Brown Red GNP SPD SPD VR1 VR2 DOWN FAST VCC S...

Page 27: ...vi ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 25 5 Awaiting from DCI Figure 7 Schematic Diagram ...

Page 28: ...t slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed to 3 5 mph 5 6 km b Tighten the right adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the left adjusting bolt a 1 4 turn counter clockwise using allen wrench...

Page 29: ... 5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat steps b and c until belt is centered IMPORTANT DO NOT OVERTIGHTEN TREADBELT If treadbelt is overtightened edges of treadbelt will begin to curl CAUTION DO NOT ALLOW ANYONE TO WALK ON TREADBELT WHILE Y...

Page 30: ...required If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of the treadboard 3 Walk on the treadmill at a slow speed for 3 to 5 minutes to evenly distribute lubricant NOTE DO NOT over lubricate treadboard Any excess lubricant that comes out...

Page 31: ...C C 2 29 9 APPENDIX C Figure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button ofreset switch is tripped it will protrude out from the face ofthe switch b Press in the red button of the switch c If the red button of reset switch is not tripped that means normal Tripped Normal ...

Page 32: ... Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover ...

Page 33: ... sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame The spacing must be 1 8 Loosened screw and slide speed sensor in or out of clamp Retighten screw Replace the motor cover 2 SERVICE QUESTIONS Contact Maurice Pincoffs 1 888 707 1...

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