DVC 5630-008-300 Installation, Operation & Maintenance Manual Download Page 1

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Know-how makes the difference

ELECTRICAL ACTUATOR

TYPE 5630-008-300

Installation, Operation, Maintenance Manual

Summary of Contents for 5630-008-300

Page 1: ...Know how makes the difference Know how makes the difference ELECTRICAL ACTUATOR TYPE 5630 008 300 Installation Operation Maintenance Manual ...

Page 2: ...o personal safety Alerts the user to potential danger Failure to follow warning notices could result in personal injury or death CAUTION Directs the user s attention to general precautions that if not followed could result in personal injury and or equipment damage NOTE Highlighted information is critical to the user s understanding of the actuator s installation and operation 2 PRODUCT IDENTIFICA...

Page 3: ...on No 2002 1035 Q1 EX d IIB T4 IP67 Applied Standard Industrial Safety Health Law Article 33 5630 030 050 060 Certification No 2002 1036 Q1 EX d IIB T4 IP67 Applied Standard Industrial Safety Health Law Article 33 5630 080 120 Certification No 2002 1037 Q1 EX d IIB T4 IP67 Applied Standard Industrial Safety Health Law Article 33 C Lloyd Heat Resistance Test 5630 020 Coat Material FR coating intume...

Page 4: ...rs should confirm all information about dimensions of flamepath with the manufacturer Information about the materials and the allowance of LCU fasteners Fasteners with yield stress 210MPa stainless steel Bolts type M5 0 8 M6 1 M8 1 25 M10 1 5 M12 1 75 Tolerance fit 6g Cable connection refer to Appendix II Wiring Diagram For cable entries or conduit entries that are not used the user or installer s...

Page 5: ...ntrol Unit input output 0 10V DC 4 20mA CPT Current Position Transmitter output 4 20mA 3 1 4 Duty Cycle2 Duty cycle rated IEC60034 S4 70 S2 30 min Exceeding the actuator s rated duty cycle may cause thermal overload NOTE 1 TYPE OF DUTY ACCORDING TO VDE 0530 IEC 60034 1 3 1 5 Heater Condensation in the actuator is possible due to wide fluctuation of the ambient temperature The heater integrated in ...

Page 6: ...ICATION 5630 series are totally enclosed units with permanent lubricated gear train Moly EP Grease Once installed lubrication should not be required However periodic preventative maintenance will extend the operating life of the actuator 3 2 External Parts for Standard Models 3 2 1 5630 008 5630 120 3 2 2 5630 200 5630 300 5 EXTERNAL PARTS 008 120 Top Cover Body Lever Hand Wheel Mechanical Travel ...

Page 7: ...TE Prior to mounting the actuator must be checked for any damage Damaged parts must be replaced by original spare parts Mounting is most easily done with the valve shaft pointing vertically upward But mounting is also possible in any other position the actuator may be mounted in any position The 5630 series electric actuators are supplied with a female drive output The ISO 5211 bolt patterns are p...

Page 8: ...t switch level until the switch clicks see Figure 1 Tighten the set screw with the hex wrench Manually rotate the hand wheel of the actuator to opened position Using the hex wrench loosen the set screw in the OPEN limit switch cam Rotate the OPEN cam towards CCW limit switch level until the switch clicks see Figure 2 Tighten the set screw with the hex wrench DANGER HAZARDOUS VOLTAGE Make sure all ...

Page 9: ...PCU board Move the actuator manually to half open position and push the auto reset button once 4 6 MECHANICAL TRAVEL STOP ADJUSTMENT Loosen both open and close travel stopper bolt nuts by 3 4 threads By the turning the hand wheel manually operate the actuator so that it is in closed position until it makes a contact with the closed limit switch Tighten the close travel stopper bolt until it contac...

Page 10: ... to its fully closed position clockwise rotation When the actuator is in the fully closed position adjust the ZERO dial on the CPT board until a reading of 4mA is achieved Apply power or use the manual override to drive the actuator to its fully open position counter clockwise rotation When the actuator is in the fully open position adjust the SPAN dial on the CPT board until a reading of 20mA is ...

Page 11: ...NTROL UNIT PCU D PCU Rev D1 High Performance Controller using 10 bit A D converter and 8bit microprocessor technology PCU REV 4 FEATURES Model PCU Rev D1 Power 24V DC Voltage 15 36V DC Max Input Signal 4 20mA DC 1 5V DC 2 10V DC 0 5V DC 0 10V DC Input Impedance 250Ω Output Signal 4 20mA DC 1 5V DC 2 10V DC 0 5V DC 0 10V DC Output Impedance 750Ω Max Output Contact 1 Fault monitor Delay Time Adjustm...

Page 12: ...usting the DIP switch as follows 4 20mA Input Signal Switch Output Signal Switch Input signal switch 3 ON 0 10V DC Input signal switch 3 OFF 2 10V DC Input signal switch 3 ON 0 5V DC Input signal switch 3 OFF 1 5V DC NOTE IF NOT SPECIFIED THE FACTORY SETTING OF THE OUTPUT SIGNAL IS 4 20mA C Fail Position Setting User can select the fail position of the actuator in case of control signal failure by...

Page 13: ...e buttons simultaneously for 2 seconds and the yellow LED will be lit to indicate that the actuator is in Manual Operation mode Pressing the ZERO button will move the actuator to close and pressing the SPAN button will move the actuator to open If no operation occurs within 5 seconds the PCU automatically terminates the Manual Operation mode or alternatively press the ZERO and SPAN buttons simulta...

Page 14: ... malfunction of the actuator caused by unwanted signals in the input signal such as noise and interferences Turning the Delay Time Dial in clockwise direction will increase the delay time Range 0 05 to 7 5 seconds Delay Time Dial Sec 0 0 05 1 0 2 2 0 4 3 0 6 4 0 8 5 2 5 6 3 0 7 3 5 Dial Sec 8 4 0 9 4 5 A 5 0 B 5 5 C 6 0 D 6 5 E 7 0 F 7 5 J Deadband The deadband adjusts the limits of the valve s de...

Page 15: ...conduit entries that are not used user or installer shall close by certified blanking elements so that the flameproof proper ties of the enclosure are maintained Flameproof enclosure treat cover with care Gap surfaces must not be damaged in any way Do not jam cover during fitting For testing purposes loosen the bolts on the actuator cover and remove the cover Make sure that the power supply voltag...

Page 16: ... is properly aligned with the valve or other actuated device Ensure that all wirings are insulated connected properly Ensure that all screws are present and tighten Ensure cleanness of internal electrical devices Ensure that conduit connections are properly installed and are dry Check the internal devices for any condensation Check the power to the internal heater Check the enclosure of O ring sea...

Page 17: ... input signal Check the configuration of the DIP switches Check the board for any damage 8 0 INSTALLATION AND MAINTENANCE TIPS CAUTION 1 A regular inspection and maintenance should be performed by qualified and trained personnel 2 When working in potentially explosive areas be sure to comply with the standard EN 60079 14 Electrical Installations in hazardous Areas 3 Working on the actuator that is...

Page 18: ...630 010 actuators shall not be applied to the above condition More details should be advised to the manufacturer A B C D E 5630 XXX X X X A 5630 B SIZE 008 010 015 020 030 050 060 080 120 200 300 TORQUE 80Nm 100Nm 150Nm 200Nm 300Nm 500Nm 600Nm 800Nm 1200Nm 2000Nm 3000Nm C ENCLOSURE 1 2 3 Weather proof IP67 Submersible IP68 Explosion Proof Ex d IIB T4 VOLTAGE D 0 1 2 3 230V AC 1PH 110V AC 1PH 24V D...

Page 19: ...ifference APPENDIX II Wiring Diagram 5630 008 010 Standard 1Ph 5630 008 010 Standard DC DANGER HAZARDOUS VOLTAGE No electrical power should be connected until all wiring and limit switch adjustments have been completed 18 ...

Page 20: ...ference APPENDIX II Wiring Diagram 5630 015 300 Standard 1Ph 5630 015 300 Standard 1Ph PCU DANGER HAZARDOUS VOLTAGE No electrical power should be connected until all wiring and limit switch adjustments have been completed 19 ...

Page 21: ...fference APPENDIX II Wiring Diagram 5630 015 300 Standard DC 5630 015 300 Standard DC PCU DANGER HAZARDOUS VOLTAGE No electrical power should be connected until all wiring and limit switch adjustments have been completed 20 ...

Page 22: ...nce APPENDIX III Grounding 5630 008 010 Grounding DANGER Flameproof Enclosure Before opening ensure that there is no explosive gas or voltage Internal Ground External Ground Terminal Block 1 should be used for internal grond 21 ...

Page 23: ...ence APPENDIX III Grounding HQ 015 300 Grounding DANGER Flameproof Enclosure Before opening ensure that there is no explosive gas or voltage Internal Ground External Ground Terminal Block 1 should be used for internal grond 22 ...

Page 24: ...Dansk Ventil Center and our products Dansk Ventil Center A S Ferrarivej 14 DK 7100 Vejle Denmark Tel 45 75 72 33 00 Fax 45 75 72 75 15 E mail mail dvcas dk Web www dvc nu Pneumatic actuators Electrical actuators Brackets for actuators Limit switches Level gauges Reflex transparent Control valves Pressure reducing valves Ball valves Butterfly valves Soft seated Butterfly valves Metal seated Angle s...

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