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Know-how makes the difference

3

5630-

SERIES

TYPE

A-T 

CONTROLS

TYPE

MAX 

OUTPUT 

TORQUE

KG.M

OPERAT-

ING TIME 

(SEC.)

90

0

MAX. 

BORE 

SIZE

MM

MOTOR 

FRAME 

SIZE

W*F

RATED CURRENT (A) 50/60Hz  

                                      

        AC (1 PHASE)                         DC   
    110 V           220 V          12 V          24 V

NUMBER 

OF HANDLE 

TURN

N

WEIGHT

KG

5630-008

XE-690

8

13/16

Ø20

15*70

0.96/0.97

0.47/0.46

6.4

2.5

10

7.4

5630-010

XE-860

10

17/20

Ø20

15*70

0.96/0.97

0.47/0.46

6.4

2.5

10

7.4

5630-015

XE-1350

15

21/25

Ø22

40*80

1.51/1.62

0.72/0.84

N/A

8.8

11

16.6

5630-020

XE-1700

20

21/25

Ø22

40*80

1.51/1.62

0.72/0.84

N/A

9.8

11

16.6

5630-030

XE-2640

30

26/31

Ø35

40*90

1.37/1.67

0.68/0.81

N/A

10.6

13.5

22.0

5630-050

XE-4400

50

26/31

Ø35

90*90

4.27/3.56

1.37/1.27

N/A

N/A

13.5

23.0

5630-060

XE-5200

60

26/31

Ø35

90*90

4.27/3.56

1.37/1.27

N/A

N/A

13.5

23.0

5630-080

XE-6900

80

31/37

Ø45

180*90

3.47/4.45

1.81/2.32

N/A

N/A

16.5

29.0

5630-120

XE-10500

120

31/37

Ø45

180*90

3.47/4.45

1.81/2.32

N/A

N/A

16.5

29.0

5630-200

XE-17500

200

93/112

Ø65

180*90

3.47/4.45

1.81/2.32

N/A

N/A

49.5

75.0

5630-300

XE-25900

300

93/112

Ø65

180*90

3.47/4.45

1.81/2.32

N/A

N/A

49.5

75.0

2.2 KEMA/DEKRA Flameproof Certification

5630-Series: 5630 . . . 3 . 0 . . . 0 1)  
IECEx DEK 11.0098X  
Ex d IIB T4 Gb IP67  
Ambient Temperature: -20

0

C to +60

0

C  

Cable entry: 2xNPT 3/4 Female or 2xM25 Female ATEX: EN 60079-0:2009, EN 60079-1:2007 IECEx: IEC60079-0:2007, IEC 60079-1:2007

NOTE: 

1

Refer to Appendix I: 5630-Series Coding System

 

Sealing devices must be used and shall be fitted directly at the enclosure wall when using conduit. 

 

Cable glands shall be suitable for the environment and shall be certified as flameproof if used in Zone 1 application. 

 

Cable glands and conduit to be installed shall be a minimum of 6 full threads and the length of the thread shall be a minimum of 8mm. 

 

The maximum temperature of cable entry is 100

0

C. Heat resistance wire is recommended when you install. 

 

EX d certified cable glands suitable for 100

0

C must be used. 

 

Users should confirm all information about dimensions of flamepath with the manufacturer. 

 

Information about the materials and the allowance of LCU fasteners:

  - 

Fasteners with yield stress ≥ 210MPa (stainless steel)

 

 

- Bolts type: M5*0.8, M6*1, M8*1.25, M10*1.5, M12*1.75 (Tolerance fit 6g) 

 

Cable connection: refer to Appendix II (Wiring Diagram).

 

For cable entries or conduit entries that are not used, the user or installer shall close them by using certified blanking elements (stopping  

 

plugs) so that the flameproof properties of the enclosure are maintained. 

 

Always ground the enclosure in accordance with local electric codes. The most effective enclosure grounding method is a direct connection  

 

to earth ground with minimal impedance. Methods for grounding the enclosure include:

 

 

- Internal ground connection: The internal ground is located in the terminal block

 

 

- External ground connection: The ground lug is located on the center of cable entries

 

 

- For more information, refer to Appendix III (Grounding)

2.3 Initial Inspection

Upon receipt of the actuator, the user should inspect the condition of the product and ensure that product specification stated in the name plate 
matches with the order sheet.
 

Remove the packing wrap or wooden box carefully. Inspect the product for any visual damage that may have occurred during shipment.

 

Check the product specification with product ordered. If a wrong product has been shipped, immediately report to your supplier.

2.4 Storage

Actuators must be stored in a clean, cool and dry area. The unit should be stored with the cover installed and the conduit openings sealed. Storage 
must be off the floor, covered with a dust protector. When actuators are stored outdoor, they must be stored off the ground, high enough to prevent from 
being immersed in water or buried in snow.

3. GENERAL INFORMATION

TYPE 5630-series electric actuators are designed for the operation of quarter turn industrial valves, such as butterfly valves and ball valves. 
The actuator torque outputs range from 80 Nm to 3,000 Nm (690 In-Lbs to 25,900 in-Lbs). Currently eleven models are available.

3.1.1 Explosion Proof (CSA Approval)

Summary of Contents for 5630-008-300

Page 1: ...Know how makes the difference Know how makes the difference ELECTRICAL ACTUATOR TYPE 5630 008 300 Installation Operation Maintenance Manual ...

Page 2: ...o personal safety Alerts the user to potential danger Failure to follow warning notices could result in personal injury or death CAUTION Directs the user s attention to general precautions that if not followed could result in personal injury and or equipment damage NOTE Highlighted information is critical to the user s understanding of the actuator s installation and operation 2 PRODUCT IDENTIFICA...

Page 3: ...on No 2002 1035 Q1 EX d IIB T4 IP67 Applied Standard Industrial Safety Health Law Article 33 5630 030 050 060 Certification No 2002 1036 Q1 EX d IIB T4 IP67 Applied Standard Industrial Safety Health Law Article 33 5630 080 120 Certification No 2002 1037 Q1 EX d IIB T4 IP67 Applied Standard Industrial Safety Health Law Article 33 C Lloyd Heat Resistance Test 5630 020 Coat Material FR coating intume...

Page 4: ...rs should confirm all information about dimensions of flamepath with the manufacturer Information about the materials and the allowance of LCU fasteners Fasteners with yield stress 210MPa stainless steel Bolts type M5 0 8 M6 1 M8 1 25 M10 1 5 M12 1 75 Tolerance fit 6g Cable connection refer to Appendix II Wiring Diagram For cable entries or conduit entries that are not used the user or installer s...

Page 5: ...ntrol Unit input output 0 10V DC 4 20mA CPT Current Position Transmitter output 4 20mA 3 1 4 Duty Cycle2 Duty cycle rated IEC60034 S4 70 S2 30 min Exceeding the actuator s rated duty cycle may cause thermal overload NOTE 1 TYPE OF DUTY ACCORDING TO VDE 0530 IEC 60034 1 3 1 5 Heater Condensation in the actuator is possible due to wide fluctuation of the ambient temperature The heater integrated in ...

Page 6: ...ICATION 5630 series are totally enclosed units with permanent lubricated gear train Moly EP Grease Once installed lubrication should not be required However periodic preventative maintenance will extend the operating life of the actuator 3 2 External Parts for Standard Models 3 2 1 5630 008 5630 120 3 2 2 5630 200 5630 300 5 EXTERNAL PARTS 008 120 Top Cover Body Lever Hand Wheel Mechanical Travel ...

Page 7: ...TE Prior to mounting the actuator must be checked for any damage Damaged parts must be replaced by original spare parts Mounting is most easily done with the valve shaft pointing vertically upward But mounting is also possible in any other position the actuator may be mounted in any position The 5630 series electric actuators are supplied with a female drive output The ISO 5211 bolt patterns are p...

Page 8: ...t switch level until the switch clicks see Figure 1 Tighten the set screw with the hex wrench Manually rotate the hand wheel of the actuator to opened position Using the hex wrench loosen the set screw in the OPEN limit switch cam Rotate the OPEN cam towards CCW limit switch level until the switch clicks see Figure 2 Tighten the set screw with the hex wrench DANGER HAZARDOUS VOLTAGE Make sure all ...

Page 9: ...PCU board Move the actuator manually to half open position and push the auto reset button once 4 6 MECHANICAL TRAVEL STOP ADJUSTMENT Loosen both open and close travel stopper bolt nuts by 3 4 threads By the turning the hand wheel manually operate the actuator so that it is in closed position until it makes a contact with the closed limit switch Tighten the close travel stopper bolt until it contac...

Page 10: ... to its fully closed position clockwise rotation When the actuator is in the fully closed position adjust the ZERO dial on the CPT board until a reading of 4mA is achieved Apply power or use the manual override to drive the actuator to its fully open position counter clockwise rotation When the actuator is in the fully open position adjust the SPAN dial on the CPT board until a reading of 20mA is ...

Page 11: ...NTROL UNIT PCU D PCU Rev D1 High Performance Controller using 10 bit A D converter and 8bit microprocessor technology PCU REV 4 FEATURES Model PCU Rev D1 Power 24V DC Voltage 15 36V DC Max Input Signal 4 20mA DC 1 5V DC 2 10V DC 0 5V DC 0 10V DC Input Impedance 250Ω Output Signal 4 20mA DC 1 5V DC 2 10V DC 0 5V DC 0 10V DC Output Impedance 750Ω Max Output Contact 1 Fault monitor Delay Time Adjustm...

Page 12: ...usting the DIP switch as follows 4 20mA Input Signal Switch Output Signal Switch Input signal switch 3 ON 0 10V DC Input signal switch 3 OFF 2 10V DC Input signal switch 3 ON 0 5V DC Input signal switch 3 OFF 1 5V DC NOTE IF NOT SPECIFIED THE FACTORY SETTING OF THE OUTPUT SIGNAL IS 4 20mA C Fail Position Setting User can select the fail position of the actuator in case of control signal failure by...

Page 13: ...e buttons simultaneously for 2 seconds and the yellow LED will be lit to indicate that the actuator is in Manual Operation mode Pressing the ZERO button will move the actuator to close and pressing the SPAN button will move the actuator to open If no operation occurs within 5 seconds the PCU automatically terminates the Manual Operation mode or alternatively press the ZERO and SPAN buttons simulta...

Page 14: ... malfunction of the actuator caused by unwanted signals in the input signal such as noise and interferences Turning the Delay Time Dial in clockwise direction will increase the delay time Range 0 05 to 7 5 seconds Delay Time Dial Sec 0 0 05 1 0 2 2 0 4 3 0 6 4 0 8 5 2 5 6 3 0 7 3 5 Dial Sec 8 4 0 9 4 5 A 5 0 B 5 5 C 6 0 D 6 5 E 7 0 F 7 5 J Deadband The deadband adjusts the limits of the valve s de...

Page 15: ...conduit entries that are not used user or installer shall close by certified blanking elements so that the flameproof proper ties of the enclosure are maintained Flameproof enclosure treat cover with care Gap surfaces must not be damaged in any way Do not jam cover during fitting For testing purposes loosen the bolts on the actuator cover and remove the cover Make sure that the power supply voltag...

Page 16: ... is properly aligned with the valve or other actuated device Ensure that all wirings are insulated connected properly Ensure that all screws are present and tighten Ensure cleanness of internal electrical devices Ensure that conduit connections are properly installed and are dry Check the internal devices for any condensation Check the power to the internal heater Check the enclosure of O ring sea...

Page 17: ... input signal Check the configuration of the DIP switches Check the board for any damage 8 0 INSTALLATION AND MAINTENANCE TIPS CAUTION 1 A regular inspection and maintenance should be performed by qualified and trained personnel 2 When working in potentially explosive areas be sure to comply with the standard EN 60079 14 Electrical Installations in hazardous Areas 3 Working on the actuator that is...

Page 18: ...630 010 actuators shall not be applied to the above condition More details should be advised to the manufacturer A B C D E 5630 XXX X X X A 5630 B SIZE 008 010 015 020 030 050 060 080 120 200 300 TORQUE 80Nm 100Nm 150Nm 200Nm 300Nm 500Nm 600Nm 800Nm 1200Nm 2000Nm 3000Nm C ENCLOSURE 1 2 3 Weather proof IP67 Submersible IP68 Explosion Proof Ex d IIB T4 VOLTAGE D 0 1 2 3 230V AC 1PH 110V AC 1PH 24V D...

Page 19: ...ifference APPENDIX II Wiring Diagram 5630 008 010 Standard 1Ph 5630 008 010 Standard DC DANGER HAZARDOUS VOLTAGE No electrical power should be connected until all wiring and limit switch adjustments have been completed 18 ...

Page 20: ...ference APPENDIX II Wiring Diagram 5630 015 300 Standard 1Ph 5630 015 300 Standard 1Ph PCU DANGER HAZARDOUS VOLTAGE No electrical power should be connected until all wiring and limit switch adjustments have been completed 19 ...

Page 21: ...fference APPENDIX II Wiring Diagram 5630 015 300 Standard DC 5630 015 300 Standard DC PCU DANGER HAZARDOUS VOLTAGE No electrical power should be connected until all wiring and limit switch adjustments have been completed 20 ...

Page 22: ...nce APPENDIX III Grounding 5630 008 010 Grounding DANGER Flameproof Enclosure Before opening ensure that there is no explosive gas or voltage Internal Ground External Ground Terminal Block 1 should be used for internal grond 21 ...

Page 23: ...ence APPENDIX III Grounding HQ 015 300 Grounding DANGER Flameproof Enclosure Before opening ensure that there is no explosive gas or voltage Internal Ground External Ground Terminal Block 1 should be used for internal grond 22 ...

Page 24: ...Dansk Ventil Center and our products Dansk Ventil Center A S Ferrarivej 14 DK 7100 Vejle Denmark Tel 45 75 72 33 00 Fax 45 75 72 75 15 E mail mail dvcas dk Web www dvc nu Pneumatic actuators Electrical actuators Brackets for actuators Limit switches Level gauges Reflex transparent Control valves Pressure reducing valves Ball valves Butterfly valves Soft seated Butterfly valves Metal seated Angle s...

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