DV8 TC-6 Install Manual Download Page 5

12.  Install the new rubber cap over the axle 
bolt bearing area on tire carrier.  This piece 
will help keep the bearing clean and smooth.

 

13. Locate the spare tire inner mounting 
bracket and nuts and bolts for it.  See picture.

 

14.  Bolt to the outside of the tire carrier.  In 
order to make sure your tire will clear the 
bumper use a helper to lift spare tire up to 
see how far up to mount the bracket. Torque 
the bolts to 25lbs. Note: To minimize shaking 
you want the spare to be at the lowest level 
necessary to clear the bumper.

 

15. Bolt the outer portion of the spare brack-
et to the inner part. Keep the bolts a little 
loose.  With the outer all the way extended, 
place the spare on it and push tire till tire 
touches the carrier.  Remove tire.  Slide outer 
part of bracket in extra 1/4 inch and torque 
bolts to 40lbs.  Re

-

install tire using the lug 

nuts supplied with our kit.  Torque to 50lbs.

 

Summary of Contents for TC-6

Page 1: ...TC 6 TIRE CARRIER Install Manual Estimated install time Approx 30min 1 hour Difficulty Level EASY Patent Pending ...

Page 2: ...t from inside the tailgate door remove the vent The vent is held on by two snap in clips on the left side Pull out on the left side using your hand or a tool to pry Disconnect the plug directly inside 4 Attach the new tailgate plate us ing the factory hardware Torque the bolts to 15lbs Make sure the plate orientation is the same as pic tured 3 Apply the new foam seal to the new tail gate plate ...

Page 3: ...e tire carrier and the second sealed bearing Note Be careful letting go of the tire carrier as it can swing around and hit the Jeep 6 Drop the new washer on top of the second bearing and spin on the large ny lock nut In order to tighten the carrier you will be tightening both the top and bottom of the axle shaft at the same time You can use a socket for the top but will need a wrench for the botto...

Page 4: ...rea of the tailgate Hand tighten only 10 Locate the heimed rod ends and hard ware shown in picture 11 Screw the heims together and bolt the female end to the carrier To set the other end length close the tailgate and tire carrier Rotate the male end of the heim to lengthen or shorten to line up with the bracket on the tailgate plate like shown in picture Open tail gate and rotate the male end of h...

Page 5: ...ft spare tire up to see how far up to mount the bracket Torque the bolts to 25lbs Note To minimize shaking you want the spare to be at the lowest level necessary to clear the bumper 15 Bolt the outer portion of the spare brack et to the inner part Keep the bolts a little loose With the outer all the way extended place the spare on it and push tire till tire touches the carrier Remove tire Slide ou...

Page 6: ...ooking for Note You may use your lug nuts as long as you verify that they are the same thread pitch as the mounting brack et 17 Tighten all bolts that you previously left hand tight and you are finished Check out a selection of spare tire covers and carriers offered in our online store ...

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