DV8 TC-6 Install Manual Download Page 3

4.

Pry out the rubber plug from the top

 

of 

the passenger side (right) of the RS

-

10 or 

RS

-

11 bumper.   Drop in the new

 

axle, 

tapered side down thru the hole.

 

Spin on 

one of the new large nylock
nuts with one of the large washers be-
tween it.  You wont be tightening till
you have the carrier on.

5.

Slide on one of the new sealed bear-

ings over the axle and follow that with the

 

tire carrier and the second sealed bearing.

 

Note: Be careful letting go of the tire

 

carrier as it can swing around and hit the

 

Jeep. 

6. Drop the new washer on top of the
second bearing and spin on the large ny-
lock nut.  In order to tighten the carrier
you will be tightening both the top and
bottom of the axle shaft at the same
time.  You can use a socket for the top
but will need a wrench for the bottom
nut.  Note: Hand tighten only!

7. Bolt in the composite 

U

” 

shaped

piece on to the tailgate plate using sup-
plied nuts, bolts, washers and split

-

washers.  Firmly hand

-

tighten.

Summary of Contents for TC-6

Page 1: ...TC 6 TIRE CARRIER Install Manual Estimated install time Approx 30min 1 hour Difficulty Level EASY Patent Pending ...

Page 2: ...t from inside the tailgate door remove the vent The vent is held on by two snap in clips on the left side Pull out on the left side using your hand or a tool to pry Disconnect the plug directly inside 4 Attach the new tailgate plate us ing the factory hardware Torque the bolts to 15lbs Make sure the plate orientation is the same as pic tured 3 Apply the new foam seal to the new tail gate plate ...

Page 3: ...e tire carrier and the second sealed bearing Note Be careful letting go of the tire carrier as it can swing around and hit the Jeep 6 Drop the new washer on top of the second bearing and spin on the large ny lock nut In order to tighten the carrier you will be tightening both the top and bottom of the axle shaft at the same time You can use a socket for the top but will need a wrench for the botto...

Page 4: ...rea of the tailgate Hand tighten only 10 Locate the heimed rod ends and hard ware shown in picture 11 Screw the heims together and bolt the female end to the carrier To set the other end length close the tailgate and tire carrier Rotate the male end of the heim to lengthen or shorten to line up with the bracket on the tailgate plate like shown in picture Open tail gate and rotate the male end of h...

Page 5: ...ft spare tire up to see how far up to mount the bracket Torque the bolts to 25lbs Note To minimize shaking you want the spare to be at the lowest level necessary to clear the bumper 15 Bolt the outer portion of the spare brack et to the inner part Keep the bolts a little loose With the outer all the way extended place the spare on it and push tire till tire touches the carrier Remove tire Slide ou...

Page 6: ...ooking for Note You may use your lug nuts as long as you verify that they are the same thread pitch as the mounting brack et 17 Tighten all bolts that you previously left hand tight and you are finished Check out a selection of spare tire covers and carriers offered in our online store ...

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