DV8 FBBR-04 Installation Manual Download | Manualshive

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INSTALLATION

MANUAL

855-680-9595

NEED HELP?

STEP

10

STEP

12

To remove the wire harness, using a flat

head screwdriver or pin puller, remove
all the retaining clips securing the
harness to the bumper.

Lastly, gently squeeze the same two
tabs on the sensor bezel and push the
backside of the sensor to remove the
bezel. Continue the same steps on the
remaining sensors.

STEP

11

To remove the sensors, spread the two
tabs on the sensor bezel and gently
pull up on the sensor. Make sure that
the rubber ring around the sensor
head remains on the sensor.

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Summary of Contents for FBBR-04

Page 1: ...sible for any bodily injury or harm to you or your vehicle as a result of an improper install Proper installation of this kit required knowledge of the factory recommended procedures for removal and installation of original equipment components We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation Installation of this kit ...

Page 2: ... remove the 2 pins on the bottom and 2 near the top of the d ring mount Using a 15mm socket loosen the 3 bolts on each side Note When you do this the bumper can become free from the vehicle and can fall Ensure you have another person holding it or the bumper secure to prevent falling and injury Pull the top half away from the Bronco and set to the side Repeat for the other side ...

Page 3: ...e all bolts are loose remove the plug for the fog lights and front sensors if equipped This is located at the back end of the grill on the driver side STEP 4 Once unplugged remove all 6 bumper bolts and d rings mounts Set bumper face down off to the side ...

Page 4: ...ach behind each bumper mount on the frame rail and remove the factory nut plate STEP 6 If you do not have adaptive cruise control remove the plastic cover by pushing the clip on the top down while pulling away from Bronco and set off to the side Note If you have adaptive cruise control you will need to relocate the module using our ABBR 01 to retain the functionality Adaptive Cruise Control Reloca...

Page 5: ...ensors remove the main bumper brackets from the backside of the bumper using a 13mm socket remove the 4 hex head bolts STEP 9 Next using a T40 torx bit remove the 6 bolts securing the mount in place Once removed gently separate mount from bumper and set off to the side ...

Page 6: ... the harness to the bumper Lastly gently squeeze the same two tabs on the sensor bezel and push the backside of the sensor to remove the bezel Continue the same steps on the remaining sensors STEP 11 To remove the sensors spread the two tabs on the sensor bezel and gently pull up on the sensor Make sure that the rubber ring around the sensor head remains on the sensor ...

Page 7: ...product was purchased from On the pod lights line the bracket up with the existing holes on both sides of the light Drop a M6 nut in so that the light assembly holds the nut in place STEP 2 Install the provided clips on the DV8 bumper 6 M10x30 6 M10 Flat Washers 6 M10 Split Washers 5 M8x40 4 M8x25 2 M8x14 11 M8 Flat Washers 11 Split Washers 4 M8 Nuts 4 M6 Nuts 4 M6x14 Hardware Included ...

Page 8: ...from the bottom gently until it catches the threads Repeat on the other side of the light Rotate bracket to the side of the light without wiring then loosely secure hardware Repeat steps for the other light STEP 5 Using a 13mm socket install lights on the bumper using the provided M8x25 hardware Center the lights and then secure ...

Page 9: ... Zip tie the wires to the zip tie tabs and snip any excess Repeat steps 5 and 6 for other side of the bumper Repeat steps 4 5 and 6 other side of the bumper Loosely install the light bar brackets to the bumper using a 13mm wrench and provided M8x25 hardware ...

Page 10: ...STEP 9 Secure the light bar to the mounting brackets using 5 allen head and provided M8x14 hardware Center the light and finish securing the brackets using a 13mm wrench and a 5 allen head Zip tie the wiring to the zip tie tabs and snip off any excess ...

Page 11: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 10 Feed the bumper wiring harness through the bumper Ensure the connector for the wiring will terminate on the drivers side ...

Page 12: ...ll sensor bezels and sensors in the manner indicated on the bezels and in the orientation that it was mounted on the factory bumper Be careful during install as they are keyed for installation Zip tie the bumper wiring harness to the zip tie tabs and snip any excess ...

Page 13: ...er Install the bumper on the vehicle using a 16mm socket and provided M10 hardware Torque to 45 ft lb NOTE An extra pair of hands will make this process easier Ensure wiring is not pinched anywhere during install Re install bumper wiring harness located in the fender on the drivers side of the vehicle STEP 14 Make the connections for the lights ...

Page 14: ...ll the skid plate with the spacer plates using the provided M6x40 hardware and factory hardware Use a 5 allen head and a 15mm socket NOTE An extra pair of hands will make this process easier Double check fitment and all hardware is secure Repeat steps for other side ...

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