background image

6400 SYCAMORE CANYON BLVD. 

RIVERSIDE, CALIFORNIA 92507

855-680-9595

WWW.DV8OFFROAD.COM

855-680-9595

NEED HELP?

PRODUCT 

INSTALLATION 

MANUAL

FS-15 Series Front Bumper

 

2021 FORD BRONCO  
FBBR-02

TOOLS

 REQUIRED

 

SKILL

 LEVEL

 

TIME

 REQUIRED

 

- #3 Allen
- Zip Ties 
- 18mm & 21mm Socket  
- 21mm Wrench

 

Before you install this kit — 

Read and understand all 

instructions, warnings, cautions, and notes contained in 

this installation instruction guide. Consult your vehicle 

owner’s manual for proper disconnection of electrical and 

lifting of vehicle if required for installation of this product.  
This install may require some technical skills and 

knowledge of basic mechanical work. If you do not feel that 

you are capable of performing this install please take this 

product to a trained professional.  
After reading this guide please contact us with any 

questions or concerns before installing product.  

Customer Service: 855-680-9595 

DV8 Offroad is not responsible for any bodily injury or harm to you 

or your vehicle as a result of an improper install.

Proper installation of this kit required knowledge of the factory 

recommended procedures for removal and installation of original 

equipment components. We recommend that the factory shop manual 

and any special tools needed to service your vehicle be on hand during 

the installation. Installation of this kit without proper knowledge of the 

factory recommended procedures may affect the performance of these 
components and the safety of the vehicle 

 

• Always wear eye protection when operating power tools

 

Inspect all contents of this package to make sure product is not damaged 

and all installation hardware has been included. If parts are missing from 

kit, please be prepared to provide the following information 

1. Name of purchase location 
2. Bar Code on side of box 
3. Date above bar code  
4. Date inside box cover 

 

- Novice/Intermediate 
- 2 to 3 people

 

Intermediate skill level required. 

Additional help will be needed 

when removing factory bumper.

 

- Approximately 2.5 Hours 

 

 

Time to install this should  

take about 2.5 hours 

 

WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

Summary of Contents for FBBR-02

Page 1: ...bodily injury or harm to you or your vehicle as a result of an improper install Proper installation of this kit required knowledge of the factory recommended procedures for removal and installation of original equipment components We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation Installation of this kit without proper...

Page 2: ... remove the 2 pins on the bottom and 2 near the top of the d ring mount Using a 15mm socket loosen the 3 bolts on each side Note When you do this the bumper can become free from the vehicle and can fall Ensure you have another person holding it or the bumper secure to prevent falling and injury Pull the top half away from the Bronco and set to the side Repeat for the other side ...

Page 3: ...e all bolts are loose remove the plug for the fog lights and front sensors if equipped This is located at the back end of the grill on the driver side STEP 4 Once unplugged remove all 6 bumper bolts and d rings mounts Set bumper face down off to the side ...

Page 4: ...ach behind each bumper mount on the frame rail and remove the factory nut plate STEP 6 If you do not have adaptive cruise control remove the plastic cover by pushing the clip on the top down while pulling away from Bronco and set off to the side Note If you have adaptive cruise control you will need to relocate the module using our ABBR 01 to retain the functionality Adaptive Cruise Control Reloca...

Page 5: ...ensors remove the main bumper brackets from the backside of the bumper using a 13mm socket remove the 4 hex head bolts STEP 9 Next using a T40 torx bit remove the 6 bolts securing the mount in place Once removed gently separate mount from bumper and set off to the side ...

Page 6: ... the harness to the bumper Lastly gently squeeze the same two tabs on the sensor bezel and push the backside of the sensor to remove the bezel Continue the same steps on the remaining sensors STEP 11 To remove the sensors spread the two tabs on the sensor bezel and gently pull up on the sensor Make sure that the rubber ring around the sensor head remains on the sensor ...

Page 7: ...side of the bumper Note If your vehicle is not equipped with sensors use provided sensor plugs and skip to step 6 STEP 2 Place the bumper face down on a soft surface to prevent any damage to the coating INSTALLATION OF DV8 BUMPER Begin by unpacking all items and inspecting for missing pieces or damage If you have any concerns please contact the company the product was purchased from 6 M12x50mm Bol...

Page 8: ...umper and plastic bumper sensor bezels All cutouts are cut differently to ensure each bezel is placed into the correct hole They should easily pop into place Using the welded in zip tie tabs secure the wiring harness to the bumper While holding the front of the sensor bezel push the sensor into the bezel until the sensor clicks into place Repeat steps for all sensors STEP 5 ...

Page 9: ... from the back of the bumper Do not run the wiring yet as it will make installing the bumper more difficult Install the mount using the provided 4 M6 allen head bolts and nuts Note Our mount has an offset Depending on the light being used you can either have the lights offset forward or slightly backward Check prior to installation for reference we offset ours forward for our 20 dual row STEP 8 Ou...

Page 10: ...680 9595 NEED HELP STEP 10 Install light onto mount using hardware provided with light and secure wiring using zip tie tabs onto the bumper STEP 11 Reinstall the factory nut plates on the backside of the frame mounting plates ...

Page 11: ...tes and install using the provided M12 hardware using a 18mm socket If running a winch run the wiring through the rear access holes of the bumper Plug in the factory wiring harness into the driver side plug STEP 13 As you tighten the hardware level the bumper to your preference and secure the bolts to 70ft lbs ...

Page 12: ...y them out on a soft surface to install the foam padding STEP 16 Using the supplied M12 hardware install the wings onto the bumper Align with the bumper and the grill and secure STEP 17 Double check all hardware and connect lights and winch to power supplies You are now done with the install of your new DV8 FS 15 Series Front Bumper ...

Reviews: