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18

Troubleshooting

When troubles occur, be sure to check the simple causes which at first, may seem too obvious to be considered. For 

example, a starting problem could be caused by fuel starvation due to an empty propane cylinder or an unopened service 

valve. If you don't check for this, starter burnout could result. 

1.

KAWASAKI. .SURGING IDLE" - 

To smooth out the engines' idle characteristics, adjustment is provided by an idle 

screw on the lower left side of the carburetor as viewed from the operator's position. The screw is bright steel and 1/4" 

in diameter with a Phillips head on it. Rotating the screw clockwise will increase the idle speed and this should cure 

the "surging idle". IF IT DOES NOT, call our customer service department for assistance. 

2.

EXCESSIVE VIBRATION - 

Look for the following possibilities: . 

  (1) Pad is off center. Remove and reinstall. 

  (2) Pad Driver is cracked. (Possibly from striking a curb or bolt in the floor)  Replace at once with a new part.     

     (3) Bearings in Front End Assembly are worn. Place machine on its side where the muffler is mounted. Grip 

          Pad Driver and move up, down and from side to side to check for slack in the bearings. If this is the case, 

          then to effect a proper repair, the bearings should be replaced and possibly the shaft. 

      

3.

ENGINE STARTS AND IDLES, BUT WILL QUIT AS THE THROTTLE IS ADVANCED 

- It is possible that the 

    propane tank's service valve is faulty. To check for this, close the valve completely and then reopen very 

    slowly while you listen for a "click" when the gas begins to travel through the valve. If you hear this very   

    slight noise, the valve is only partially opening. This allows enough gas through to start and idle the engine, 

    but not enough for full throttle operation. As the throttle is increased, allowing more air to enter the intake,  

    the engine will quit from fuel 

starvation. Call your dealer or the factory for instructions on where to have the service 

     valve replaced.  Meanwhile, to get by, you can continue to open the service valve until you don't hear a “click" and then 

     the engine will run normally.  

IF IT DOES NOT

, call our customer service department for further assistance. 

4.

THE BUFFER SEEMS TO RUN WELL BUT DIES DOWN WHEN THE PAD IS PLACED ON THE FLOOR 

 OR SOON THEREAFTER -  

Check for the same problem as in #3. 

5.

EXCESSIVE NOISE FROM UNDER BUFFER -  

If this problem has developed after use of the machine from  

    new, then the first place to check is the Tensioner.  As a new belt wears in, it naturally stretches a bit and the 

    tensioner will begin to rattle. Place the buffer on its side 

(with the muffler down)

 and reset by taking up the  

    slack in the belt and tighten the Tensioner. 
6.

STARTER BARELY TURNS THE ENGINE OVER or THE SOLENOID JUST CLICKS ON 12 VOLT MODELS – 

The battery is likely low in charge. This can be remedied by recharging the battery using a 12 volt battery charger at 4.12 

amperes. The battery is located under the frame at the rear of the buffer. The positive post is the one with the RED cable 

attached to it. Follow the instructions that came with the battery charger.  REMINDER: this will continue to happen unless 

the buffer's engine is run for sufficient time between starts to recharge the battery. 
7.

KAWASAKI  V-TWIN – ENGINE BEGINS TO BACKFIRE REGULARLY, SUDDENLY -  Check the sparkplug boots.  

One is likely cracked, possibly due to contacting a corner of a shelf or a door frame. Remove the sparkplug lead from the 

sparkplug and replace the boot. The engine should now run smoothly. 

IF IT DOES NOT

 contact our customer service 

department for further assistance. 

Summary of Contents for 19315

Page 1: ...ns Propane High Speed Burnisher Floor Machine Machine à préparation de surface Code 19315 19317 19318 Serial Number Numéro de série ______________________ Date of Purchase Date d achat _________________________ More info Plus d info www dustbane ca 2015 06 ...

Page 2: ......

Page 3: ...in SERIOUS INJURY OR DEATH to the operator and those in the contaminated area The effects of CO can be experienced at different exposure levels depending on the health of the individual Conditions that affect the tolerance of the individual are smoking age temperature humidity d other conditions an WARNING Read and understand The Operators Manual completely before using this machine This document ...

Page 4: ...s Burnishing versus Stripping When activity is concentrated to a smaller area as in a stripping application air stirring must be forced by use of fans to reduce the risk of high concentrations of CO Air Quality Monitoring Deployment of a monitor detector is essential for the safe operation of any equipment that has the potential to produce CO Room Size and Time Estimations The concentration and vo...

Page 5: ... The toxic effects of carbon monoxide in the blood are the result of tissue hypoxia lack of oxygen carbon monoxide combines with hemoglobin to form carboxyhemoglobin Since CO and oxygen react with the same group in the hemoglobin molecule carboxyhemoglobin is incapable of carrying Oxygen The affinity of hemoglobin for CO is 200 to 240 times greater than for oxygen The extent of saturation of hemog...

Page 6: ... high concentrations of CO Air exchange rates air exchange is defined as the exhausting of internal air to the external atmosphere the size of the Effective Operating Zone amount of CO produced level of human activity and the duration of exposure are all factors in the determination of the production of carboxyhemoglobin and the amount of CO blood saturation Application considerations Burnishing v...

Page 7: ...illeoncentrated on one side of the Dividing zone Note the Dividing Zone shown above this is the line where airflow changes direction In Model 3 air changes are cut in V2 as little or no CO crosses the Dividing Zone to be exhausted Notice the CO concentration and the Effective Operating Zone Expanded through the Dividing zone to the second vent with air exchange and forced air mixing through the di...

Page 8: ...time weighted average TWA concentration of the exposure It may also be necessary to have carbon monoxide monitors with alarm capabilities in the workplace The direct reading instruments are frequently equipped with audio and or visual alarms and may be used for area and or personal exposure monitoring Some have microprocessors and memory for storing CO concentration readings taken during the day I...

Page 9: ...n in 500 000 cubic feet with 480 cc 14 HP Engine and complete air CO mixing 0 50 100 150 200 250 300 350 400 450 500 1 2 3 4 5 6 7 8 PPM parts per million Time hours 0 change hr 1 2 change hr 1 change hr 2 changes hr 0 change hr 1 2 change hr 1 change hr 2 changes hr The Graph above depicts the relationships of air exchange to time and CO ppm with cubic feet area and percent CO emissions remaining...

Page 10: ...posure during 8 hour time period Maintenance of Equipment Warning The proper maintenance of equipment is vital to safe operation LPG engines are dependent on engine tune up and air filter replacement CO concentration production skyrockets when the air to fuel ratio becomes fuel rich Follow the recommended Maintenance Schedule for the engine found in the Engine Operator Owner Manual as well as the ...

Page 11: ...is machine can cause serious injury and or damage Do not allow contact of clothing hair hands feet or other body parts with the rotating pad Keep other people away from the machine while it s in operation DANGER Injury to the operator or bystanders could occur if the machine s power is on while changing the buffing pad or making machine adjustments Never try to change the buffing pad or attempt to...

Page 12: ...pper Both of these designs are truly PORTABLE equipment Propane buffers are best defined as ultra high speed buffers with the staying power to produce superior high gloss floor surfaces Upon contact with the floor the buffer should always be kept moving The speed at which you walk will determine the results that you will obtain Slower speeds create more heat and therefore more shine ONYX recommend...

Page 13: ...for a period of time it must be re purged as if it were a new container To purge a container the following steps should be taken Purging of containers should be performed in an approved area see NFPA 05 8 using NPGA 13 3 89 a procedure 1 Determine if the container pressure is zero Should the cylinder contain only pressurized air the air may be vented directly to the atmosphere through the service ...

Page 14: ... 20 for expansion The top part of this device must be unscrewed counterclockwise so that vapor can escape through the small hole it its side as the tank is refilled When the escaping vapor starts to give way to liquid the device must be quickly closed and the propane nozzle turned off IMPORTANT The engine and the fuel system on your floor care machine are designed to run on fuel vapor not fuel liq...

Page 15: ... throttle on models with 110 volt starter to the following positions HONDA Set throttle choke to the choke position KAWASAKI The KAWASAKI single cylinder and Kawasaki twin cylinder engines are designed to be started in the IDLE throttle position This creates a vacuum necessary to open the lock off valve inside the regulator Actuation of the throttle lever will keep the lock off valve from opening ...

Page 16: ...gine after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering involve the parts systems listed below Carburetor and internal parts Spark plugs Magneto or electronic ignition system Fuel filter element Air cleaner elements Crankcase Cylinder heads Breather chamber and internal parts Intake pipe and tube General M...

Page 17: ...ous seals Recommended Oil Change Intervals Do not exceed the 25 hour oil change interval Oil changes more frequent than 25 hours will give even longer engine life In any case always use 30HD or 10W30 engine oil with all of the following ratings SF SG and CC The various engines have different oil sump capacities Make sure the oil level is maintained at the FULL level Recommended 200 Hour Maintenanc...

Page 18: ...ley next to the frame Start to work the belt onto the higher pulley on the engine shaft If you have trouble working the belt on try using a 5 8 socket on the engine shaft bolt and turn clockwise only This will enable you to turn the shaft easily 8 Make sure the belt is on the proper tensioner pulley Take your 15 16 wrench or socket and place it in place on the tensioner As you tighten the belt ten...

Page 19: ...the engine but not enough for full throttle operation As the throttle is increased allowing more air to enter the intake the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you don t hear a click and then the engine will run normally IF IT DOES NOT...

Page 20: ...Propane High Speed Burnisher ...

Page 21: ...ey for 21 Buffer 1 W2075 7 5 Pulley for 24 Buffer W2085 8 8 Pulley for 27 Buffer 17 WB43 43 Belt 1 WB51 51 Belt 18 W2035 3 5 Pulley 1 19 F47913 Keystock 2 20 W4211 Standard Wheel Bracket 2 W4220 Rubber Wheel 6 x 1 5 2 W4221 Axle Kit for W4220 2 21 W4240 Rear Caster 1 22 W1510A 21 Standard Pad Driver 1 W1511A 27 Standard Pad Driver W1512A 24 Standard Pad Driver 23 W1011 Standard Pad Driver Shaft Pl...

Page 22: ...24 24 Propane High Speed Burnisher ...

Page 23: ...125 11 25 Pulley 1 19 WBX56 56 Belt 1 20 W4210 Deluxe Wheel Bracket 5 Hole 2 W4220 Rubber Wheel 6 x 1 5 2 W4221 Axel Kit for W4220 2 21 W4240 Rear Caster 1 22 W1510A 21 Standard Pad Driver 1 W1511A 27 Standard Pad Driver W1512A 24 Standard Pad Driver 23 W1011 Standard Pad Driver Shaft Plate 5 1 24 W1510 21 Flex Lok Riser 1 W1511 27 Flex Lok Riser W1512 24 Flex Lok Riser 25 W1501 Pad Driver Center ...

Page 24: ...Propane High Speed Burnisher ...

Page 25: ... W2060 6 Pulley for 21 Buffer 1 W2075 7 5 Pulley for 24 Buffer W2085 8 8 Pulley for 27 Buffer 15 WB43 43 Belt 1 WB51 51 Belt 16 W2035 3 5 Pulley 1 17 F47913 Key stock 2 18 W4211 Standard Wheel Bracket 2 W4220 Rubber Wheel 6 x 1 5 2 W4221 Axle Kit for W4220 2 19 W4240 Rear Caster 1 20 W1510A 21 Standard Pad Driver 1 W1511A 27 Standard Pad Driver W1512A 24 Standard Pad Driver 21 W1011 Standard Pad D...

Page 26: ...Propane High Speed Burnisher ...

Page 27: ...15 WBX56 56 Belt 1 16 W1210 Electric Clutch 1 17 F47913 Key stock 1 18 W4226 Rubber Wheel 6 x 1 5 2 W4221 Axle Kit for W4226 2 19 W4261 Stripper Wheel Bracket 1 20 W2235 Sprocket P90 8M 20 3 21 W2010 Retlow Pulley Idler Pulley 2 22 W5120 27 Tri Strip Disc Driver 1 23 W2208 Double Sided Belt TP 2400 1 W2207 Double Sided Belt TP 2200 24 W1101 Fenner Rotary Tensioner 1 25 W4302 Hour Meter 1 26 W2502 ...

Page 28: ...Propane High Speed Burnisher ...

Page 29: ...X56 56 Belt 1 18 W1210 Electric Clutch 1 19 F47913 Key stock 1 20 W4220 Rubber Wheel 6 x 1 5 4 W4221 Axle Kit for W4220 4 21 W4261 Stripper Wheel Bracket 5 Hole 1 22 W2235 Sprocket P90 8M 20 3 23 W2010 Pulley Idler Pulley 2 24 W5120 27 Tri Strip Disc Driver 1 25 W2208 Double Sided Belt TP 2400 1 W2207 Double Sided Belt TP 2200 26 W1101 Fenner Rotary Tensioner 1 27 W4270 Battery Tray 1 28 W4302 Hou...

Page 30: ...Propane High Speed Burnisher ...

Page 31: ... Driver Shaft Plate 5 1 21 W1671 Malish 21 Flex Lok II 1 22 W1101 Fenner Rotary Tensioner 1 23 W4302 Hour Meter 1 24 W2502 Propane Tank 1 25 W4110 Throttle Cable 53 1 26 W4050 Hand Grip 2 27 W4330 Shurflo 60 PSI Pump 1 28 W4281 Solution Tank Bracket Upper 1 29 W4340 Solution Tank Strainer 1 30 W5114 Carpet Tank 1 31 F69921 1 8 Male Hose Barb Brass 1 32 F69946 90 Deg Barb Elbow 3 8 1 33 F69826 1 4 ...

Page 32: ...Propane High Speed Burnisher ...

Page 33: ...W2025 2 5 Pulley 1 17 F47913 Key stock 2 18 W4210 Deluxe Wheel Bracket 2 W4225 Rubber Wheel 6 x 1 5 2 W4221 Axel Kit for W4225 2 19 W4240 Rear Caster 1 20 W1510A 21 Standard Pad Driver 1 W1511A 27 Standard Pad Driver W1512A 24 Standard Pad Driver 21 W1011 Standard Pad Driver Shaft Plate 5 1 22 W1510 21 Flex Lok Riser 1 W1511 27 Flex Lok Riser W1512 24 Flex Lok Riser 23 W1501 Pad Driver Center Lok ...

Page 34: ...Propane High Speed Burnisher ...

Page 35: ...6 W1055 Bearing 2 17 W1060 Aluminum Housing 1 18 W2060 6 Pulley 1 W2075 7 5 Pulley W2085 8 8 Pulley 19 WB43 43 Belt 1 WB51 51 Belt 20 W2035 3 5 Pulley 1 21 F47913 Key stock 2 22 W4211 Standard Wheel Bracket 2 W4220 Rubber Wheel 6 x 1 5 2 W4221 Axel Kit for W4220 2 23 W4240 Rear Caster 1 24 W1510A 21 Standard Pad Driver 1 W1511A 27 Standard Pad Driver W1512A 24 Standard Pad Driver 25 W1011 Standard...

Page 36: ...Propane High Speed Burnisher ...

Page 37: ... Housing 1 18 W2140 13 8 Pulley 1 19 WBX56 56 Belt 1 20 W1210 Electric Clutch 1 21 F47913 Key stock 1 22 W4225 Rubber Strip Wheel 6 x 1 5 2 W4226 Axle Kit for W4225 2 23 W4261 Stripper Tire Wheel Bracket 1 24 W2235 Sprocket P90 8M 20 3 25 W2010 Retlow Pulley Idler Pulley 2 26 W5120 27 Tri Strip Disc Driver 1 27 W2208 Double Sided Belt TP 2400 1 W2207 Double Sided Belt TP 2200 28 W1101 Fenner Rotar...

Page 38: ...Propane High Speed Burnisher ...

Page 39: ...g 2 16 W1060 Aluminum Housing 1 17 W2140 13 8 Pulley 1 18 WBX56 56 Belt 1 19 W1210 Electric Clutch 1 20 F47913 Key stock 1 21 W4225 Rubber Wheel 6 x 1 5 2 W4226 Axle Kit for W4225 2 22 W4261 Stripper Wheel Bracket 1 23 W2235 Sprocket P90 8M 20 3 24 W2010 Retlow Pulley Idler Pulley 2 25 W5120 27 Tri Strip Disc Driver 1 26 W2208 Double Sided Belt TP 2400 1 W2207 Double Sided Belt TP 2200 27 W1101 Fe...

Page 40: ...Propane High Speed Burnisher ...

Page 41: ...56 56 Belt 1 20 W2060 6 Pulley 1 W2025 2 5 Pulley 1 21 F47913 Key stock 2 22 W4210 Deluxe Wheel Bracket 5 Hole 2 W4220 Rubber Wheel 6 x 1 5 2 W4221 Axle Kit for W4220 2 23 W4240 Rear Caster 1 24 W1510A 21 Standard Pad Driver 1 W1511A 27 Standard Pad Driver W1512A 24 Standard Pad Driver 25 W1011 Standard Pad Driver Shaft Plate 5 1 26 W1510 21 Flex Lok Riser 1 W1511 27 Flex Lok Riser W1512 24 Flex L...

Page 42: ...Propane High Speed Burnisher ...

Page 43: ...ng 2 14 W1007 Shaft 1 15 W1055 Bearing 2 16 W1060 Aluminum Housing 1 17 W2060 6 Pulley 1 W2075 7 5 Pulley W2085 8 8 Pulley 18 WB43 43 Belt 1 WB51 51 Belt 19 W2035 3 5 Pulley 1 20 F47913 Key stock 2 21 W4211 Standard Wheel Bracket 2 W4220 Rubber Wheel 6 x 1 5 2 W4221 Axle Kit for W4220 2 22 W4240 Rear Caster 1 23 W1510A 21 Standard Pad Driver 1 W1511A 27 Standard Pad Driver W1512A 24 Standard Pad D...

Page 44: ...Propane High Speed Burnisher ...

Page 45: ... 8 Pulley 1 18 WB43 43 Belt 1 WB51 51 Belt 19 W2060 6 Pulley 1 W2025 2 5 Pulley 1 20 F47913 Key stock 2 21 W4210 Deluxe Wheel Bracket 2 W4220 Rubber Wheel 6 x 1 5 2 W4221 Axel Kit for W4220 2 22 W4240 Rear Caster 1 23 W1510A 21 Standard Pad Driver 1 W1511A 27 Standard Pad Driver W1512A 24 Standard Pad Driver 24 W1011 Standard Pad Driver Shaft Plate 5 1 25 W1510 21 Flex Lok Riser 1 W1511 27 Flex Lo...

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