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Step 1:

 

Position  Right

-

hand  Door  Track  (107)  on  the  front  wall  with  the 

top of the track 7mm below the top of the timber frame. The left

-

hand end should be 20mm to the right of centre of shed. (Ie Door 
tracks will be 40mm apart) 

 

 

Pre

-

drill a hole in the centre of the track and screw in place using 

one 45mm door track screw. Remove ALL drill filings

 

Note:  Ensure  Door  Track  screws  are  screwed  in  horizontal    and 

screwed  hard  into  flashing.  Protruding  screw  heads  can 
cause door rollers to bind on the screw heads.

 

 11

 

MK4B DOORS

 

Step 3:

 

Position left hand Door Track (107). Follow Steps 1 and 2 to hang 
left hand Door. Where Door Tracks meet in the centre, adjust up 
and  down  so  that  the  Doors  fit  snuggly  together,  then  rivet  in 
place. 

 

Step 2:

 

Hang right hand door in Door Track. At the right hand end of Door 
Track,  adjust  up  or  down  so  that  the  Door  hangs  parallel  with 
shed. Fit one rivet at right hand end to hold in place. Repeat with 
left hand end of track.

 

Note: Only use rivets at each end of track.

 

Step 4:

 

Remove  Doors.  Pre

-

drill  and  screw  another  2  screws  between 

the  centre  screw  and  the  rivets  at  each  end  of  tracks(5  screws 
per track). Screw tracks using 45mm door track screws.

 

Step 5:

 

Clean  out  ALL  drill  filings.  Also  make  sure  the  Wheels  are 
cleaned of drill filings. Re

-

hang Doors.  

 

Fit outer door stops. Predrill a hole at each end of track, into rib of cladding 

and screw outer door stops in using  one Roofing screw per stop.

 

Fit inner door stops. Predrill a hole 45mm each side of doorway centre and 

screw inner door stops in using  one Roofing screw per stop.

 

Note–

 

adjust    centre  door  stops  left  and  right  to  ensure  doors  close      

correctly.

 

MK4B DOORS

 

Step 5:

 

Bottom Door Guide: Slide the Door to open position. Place  the 
Door Guide (108) over the Guide Brackets on the door. Ensure 
it is 20mm from centre of door opening. 

 

Step 6:

 

Lift the door guide up approximately 3mm so that the Door will 
Slide freely. Pre

-

drill a hole through the door guide and the end 

rib of the cladding and screw in place using a 45mm screw. 

 

Step7:

 

Slide the door to the centre, ensuring that it slides freely. Pre

-

drill and insert a screw in the other end of the Door Guide. 
Check that the Door is not binding in the middle then pre

-

drill 

and fix with 3 more screws, one in the centre of the guide and 
the other 2 evenly spaced between (5 screws per guide)  into 
the door step flashing and rib. Repeat with 2nd door.

 

Note:

 

For sheds with Raised Base Plate option the Door Step Flash-
ing will protrude down past the Bottom Plate.

 

Attach Door Guide with rivets.

 

DOOR

 

GUIDE   

 

DOOR       

 

CLADDING

 

BOT-

PLATE

 

GUIDE BRACKET

 

7mm

 

45mm

 

Centre of 

 

Doorway

 

Centre of Doorway

 

Summary of Contents for MK4B

Page 1: ...Quality Built In ASSEMBLY INSTRUCTIONS MK4B BASE SIZE 4210mm x 3380mm ...

Page 2: ... checklist If you are making your own floor refer to Raised Base Plate section now Do not attempt to build your shed in high winds Beware of sharp edges Protect your eyes and ears Use electric tools with care Use a Safety Trip Switch It is easier and quicker if this shed is erected by two people Your shed must be level Achieve this by either levelling the ground or by using blocks If you shed is t...

Page 3: ...ouch up Paint Brush Roof Sheets 0 580m 0 603 x 0 603m 0 588 x 0 150m 0 710 x 0 240m 1 Fixed Window Frame Glaze Beads Glass Louvre Window Frame Glass Over Panel Window Hardware Pack 3 700m 1 850m 1 850m 1 175m 1 Roof Sheets Flat Roof Sheet Clear Roof Panel Ridge Flashing Clear Roof Hardware Pack Security Double Door Hardware Pack Alarm MA20 Shed light Bolt Down Kit Peg Down Kit KIWI MK4B PARTS LIST...

Page 4: ......

Page 5: ...ng two studs using 1 185m Nogs to get correct posi tion Position Nogs centrally between Plates and nail in place Step 3 End Wall Select one 3 380m Base Plate Green one 3 380m Top Plate Red three Studs Yellow and two 789m Nogs Lay out Plates and one Stud on a flat sur face and nail Stud centrally between Plates Nail remaining Studs to Plates using 789m Nogs to get the correct posi tion Position Nog...

Page 6: ...tud and skew nail in place using two 75mm nails each end Pre drilling holes before nailing will prevent timber from splitting Step 6 Place intermediate Roof Beams by using Roofing Nogs to determine correct position see fig 2 Nail intermediate Roof Beams in place Nail 70 x 45mm Roofing Nogs in place End Wall Step 7 Place Frame in correct position checking the shed is square and level Dynabolt Frame...

Page 7: ...Tack on a wall sheet means to use minimum nails hammered partly in to hold Wall Sheets in position Should a Wall Sheet need to be re positioned the nails can easily be prized out If a window is required identify Wall Sheet s with window hole pre cut Lean up Wall Sheets where window s are to be located Note When fitting Ga ble End Sheets ensure they over lap correctly fig 1 The overlap di rection m...

Page 8: ...te tack in place Repeat with remaining two sheets Step 4 Nailing Off Nail one 30mm Clout each side of the Rib two per Pan into the Top Plates and Bottom Plates Nail Wall Sheets to mid wall Nogs one per pan Nail each corner Wall Sheet to Studs using two 30mm Clouts evenly spaced Gable Ends When nailing Gable Wall Sheets to the Top Plate use a String Line At the top of the gable nail two 30mm Clouts...

Page 9: ...rill holes in each corner and nail Window Frame to framing using 50mm nails Step 4 If the Window is in the gable end tempo rarily position the Over Panel above Win dow Frame Following the same angle as the gable mark and cut to suit Step 5 Rivet Over Panel to the Window Frame with rivets 588mm Step 1 Lay out the two window studs 883mm and Nog 634mm on a flat surface Position Nog and nail in place ...

Page 10: ...ottom Plates and hard against Stud Attach Door Jamb Flashing with three rivets into Rib on the outside and three 30mm clouts into studs on the inside Repeat with the other Door Jamb Step 3 Fit Corner Flashing 101 over corner Ribs with the top flush with the top of the Top Plate Rivet in place with six rivets three each side Repeat with other three Corner Flashings When fitting Corner Flashings on ...

Page 11: ...ngs Also make sure the Wheels are cleaned of drill filings Re hang Doors Fit outer door stops Predrill a hole at each end of track into rib of cladding and screw outer door stops in using one Roofing screw per stop Fit inner door stops Predrill a hole 45mm each side of doorway centre and screw inner door stops in using one Roofing screw per stop Note adjust centre door stops left and right to ensu...

Page 12: ...he next Roof Sheet Ensure it overlaps correctly then rivet to gether one rivet in the centre and one 600mm and 1200mm down from the centre on both sides Fit remaining Roof Sheet Step 3 Centralize Roof at the other end and nail through Rib into the Ridge Beam and Top Plates using 50mm Clouts Ensure Ridge Beams are straight then Screw one 50mm Roofing Screw into Ridge Beam through each Rib on overla...

Page 13: ...rews Screw one 50mm roofing screw into ridge beam through each rib on overlap one screw per sheet Mould the soft edge on the flashing down into the pans of the roof sheet to prevent roof leaks Step 4 Continue to fasten roof sheets as per step 4 on previous page pg11 Note When screwing through the clear panel pre drill a 6mm hole TOP PLATE JACK STUD RIDGE BEAM 30mm CLOUT RIDGE FLASHING ROOFING SCRE...

Page 14: ...rge Flashing at each end Repeat with other Spouting Step 2 Centralise Barge Flashing on gable end and rivet in place one rivet into every second Rib Fit two rivets through top of Barge into Rib Repeat with other Barge Flashing Check Spoutings are straight then rivet to Roof one rivet every second Rib Step 1 Attach T locking handle with two 8x10mm screws TO R H door Door without the weather strip S...

Page 15: ...ase Plate This will stop water flowing in between the Base Plate and Floor The Floor should be made 15mm smaller than Base Size Note Although it is not essential fitting Damp Proof Course in between the Base Plate and the Floor will give added protection against moisture CLEAN UP Remove all swarf drill filings with a soft brush or rag Hose down roof and walls thoroughly For Coloursteel sheds use t...

Page 16: ...arried out in accordance with instructions below Should the cladding fail to perform as specified above the liability of Riverlea Group Ltd shall in all cases be limited to replacing or repairing the defective product The balance of the original warranty will cover any repaired or replaced material Riverlea Group Ltd will not be liable for any consequential loss or damage labour or transport charg...

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