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Instruction Manual 

PES1513 Electric Power Unit - V1.1 

www.durapac.com 

Page 8 of 8 

 

Problem 

Cause 

Solution 

Application does not 
fully extend (cylinder or 
tools) 

Reservoir overfilled 
 

 

Secure load by other means. 

 

 

Depressurise power unit and 
hose, remove application, then 
drain fluid to proper level 

Low fluid level in power unit 
reservoir 

 

Secure load by other means. 

 

 

Depressurise power unit and 
hose, remove application, then 
fill and bleed the system 

Load above capacity of system 

 

Use correct equipment 

Application responds 
slower than normal 

Loose connection or coupler 

 

Tighten couplers 

Restricted hydraulic line or fitting 

 

Clean and replace if damaged 

Power unit not operating 
correctly 

 

Check power unit’s operating 
instructions 

 

Repair or replace as necessary 

Low fluid level in power unit 
reservoir 

 

Secure load by other means. 

 

 

Depressurise power unit and 
hose, remove application, then 
fill and bleed the system 

Application responds to 
pressurised fluid, but 
system does not 
maintain pressure 

Leaky connection 

 

Clean, reseal with thread 
sealant, and tighten 
connection 

Leaking cylinder seals 

 

Replace worn seals. Look for 
excessive contamination or 
wear. Replace contaminated 
fluid 

Power unit or valve not operating 
correctly 

 

Contact a Durapac authorised 
service centre for repair 

Overload condition 

 

Remedy overload condition 

Application does not 
return fluid to power 
unit (i.e. cylinder will not 
retract) 

Closed release valve 

 

Secure load by other means. 

 

 

Open release valve 

Loose couplers 

 

Secure load by other means. 

 

 

Tighten couplers 

Blocked hydraulic lines 

 

Secure load by other means. 

 

 

Clean and flush lines 

Weak or broken retraction 
springs 

 

Secure load by other means. 

 

 

Contact a Durapac authorised 
service centre for repair 

Internally damaged cylinder 

 

Secure load by other means. 

 

 

Contact a Durapac authorised 
service centre for repair 

Power unit reservoir too full 

 

Secure load by other means. 

 

 

Depressurise power unit and 
hose, remove application, then 
drain fluid to proper level 

 

Summary of Contents for PES1513

Page 1: ...2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual 15 Series Auto 2 Speed Electric Power Unit Model PES1513 ...

Page 2: ... Any power unit that appears to be damaged in any way is worn leaking or operates abnormally should be removed from service immediately until such time as repairs can be made Any power unit that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected by a Durapac authorised service centre Owners and operators of this equipment should be...

Page 3: ...erator is responsible for this activity towards other persons Do NOT lift hydraulic equipment by the hoses or couplers Use the carrying handle or other means of safe transport Hydraulic equipment must only be serviced by a qualified hydraulic technician For repair service contact the Durapac authorised service centre in your area To protect your warranty use only high quality hydraulic oil CAUTION...

Page 4: ... contact with corrosive materials such as battery acid creosote impregnated objects and wet paint Never paint a coupler or hose FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY DAMAGE 4 0 Installation IMPORTANT Always secure threaded port connections with high grade non hardening pipe thread sealant Teflon tape can be used if only one layer of tape is used and it is...

Page 5: ...r press the arrow on the remote pendant Fluid will flow from A port to tank 5 4 Pressure Adjustment The directional control valve subplate is fitted with an adjustable pressure relief valve The operator can dial in the maximum desired pressure required for the application at hand The pressure adjusting range is from 0 700 bar 6 0 Maintenance IMPORTANT Check oil level regularly Use only good qualit...

Page 6: ...leed air from system if necessary 6 1 5 Wipe up any spilled fluid and reinstall the air vent plug reservoir cap 6 2 Bleeding Air from the System 6 2 1 Repeat Steps 6 1 1 to 6 1 3 above if required 6 2 2 Invert cylinder and place at a lower level than the power unit reservoir 6 2 3 Extend and retract the cylinder several times without putting a load on the system Air will be released into the power...

Page 7: ... to 6 1 Adding Hydraulic Fluid Fill and bleed the system Power unit runs but will not pump oil Power unit is not primed Run power unit a few minutes tipping from side to side Externally adjustable relief valve is not correctly set Reset the relief valve to appropriate level Damaged o ring Send to a Durapac authorised service centre for repair Defective control valve Send to a Durapac authorised se...

Page 8: ...ill and bleed the system Application responds to pressurised fluid but system does not maintain pressure Leaky connection Clean reseal with thread sealant and tighten connection Leaking cylinder seals Replace worn seals Look for excessive contamination or wear Replace contaminated fluid Power unit or valve not operating correctly Contact a Durapac authorised service centre for repair Overload cond...

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