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180 DS 

 

duralloy.net.au 

 

 
 

8. Maintenance 

The following operations require the operator has sufficient electrical expertise and 
comprehensive  Safety  knowledge,  precaution  should  be  used  when  opening  the 
machine case as electrical parts are LIVE!! 
(1)  Periodic  inspection  of  welding  internal  circuit  connections,  make  sure 

connections  are  correct  and  have  good  connection,  (especially  the  joints  or 
components). If any rust clean off rust layer and the oxide film, reconnect, and 
tighten. 

(2)  Do not allow hands, hair and tools near live components inside the machine, 

such as: fans, so as not to hurt or cause damage to the person or machine. 

(3)  Regularly  with  a  clean  dry  compressed  air  to  clean  dust  from  the  machine, 

compressed  air  pressure  should  be  at  reasonable  levels  in  order  to  avoid 
damage to the welding components inside.   

(4)  Avoid water or water vapor entering into the welding machine, if there is such a 

case, the internal welding machine should be dried. & tested by an authorized 
repairer prior to use 

(5)  Regular inspections for damage of the welding cable, if any, replace the cable. 
(6)  If not using welding machine, welding machine should be back in the box and 

kept in a dry environment. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 180DS

Page 1: ...duralloy net au 180DS OPERATION MANUAL Part No DA180DS ...

Page 2: ...l principle drawing 5 4 Parameters 5 5 Operation control and connectors 6 6 Installation Adjustment 7 6 1 Installation 7 6 2 Operation 7 6 3 Welding Table 7 7 Operation Notices 8 7 1 Installation 8 7 2 Safety 8 8 Maintenance 9 9 Troubleshooting Service 10 10 WARRANTY 11 ...

Page 3: ...d gasses can be dangerous Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases When welding keep your head out the fume Using enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing zone Welding sparks can cause fire or explosion Remove fire hazards from the welding area If this is not possible cover them to prevent the ...

Page 4: ...ctuation to the current There are also some automatic protection functions for under voltage over current over heat etc inside the welders when the problems listed before occurred the alarm on the front panel is light and at the same time the output current will be cut off It can self protect and prolong the using life and greatly improved the reliability of the welders 180DS can be used easily al...

Page 5: ...Current A 15 34A Duty Cycle 40 10min 20 180A 60 104A 100 80A No Load Voltage V 84 Welding Current Range A 10 180 Efficiency 85 Power Factor 0 76 Net Weight Kg 3 2 Protection Class IP21s Insulation Class F Dimensions mm 265 120 218 Electrode Diameter φ1 6 φ4 0 Electrode Type 6013 7018 etc Circuit Schematic of INARC Welder Figures for reference are subject to change without notice ...

Page 6: ...is terminal 2 Positive Output terminal For MMA welding plug Arc Lead into this terminal For TIG Welding plug Earth Lead into this terminal 3 Mode Selector Button MMA MMA VRD TIG 4 Current digital display 5 Thermal overload light This is illuminated if the machine overheats 6 Amperage adjustment knob 7 VRD Warning light 8 Power Access client Primary power Lead 9 On Off Switch ...

Page 7: ...welding rod to choose DCSP method In general the basic electrode reverse method is recommended ie connected to the positive electrode 6 2 Operation 1 To operate the machine turn the power switch so that the power switch is in the ON position then the power indicator light fan comes on the device is ready to use 2 Please note choose correct polarity selection based on the electrodes to be used 3 En...

Page 8: ...ure protection circuit when the primary voltage output current and the internal temperature exceeds the set temperature the welding machine will automatically stop working so you need to note the following 1 To ensure good ventilation The machine is equipped with internal cooling fan ensure that there is adequate air flow around the machine 2 Do not exceed duty Cycle Operators should ensure to use...

Page 9: ...low hands hair and tools near live components inside the machine such as fans so as not to hurt or cause damage to the person or machine 3 Regularly with a clean dry compressed air to clean dust from the machine compressed air pressure should be at reasonable levels in order to avoid damage to the welding components inside 4 Avoid water or water vapor entering into the welding machine if there is ...

Page 10: ...put 1 The current potential is damaged should be replaced 2 faulty connections such as lead plugs to be checked Power indicator light on fan operating with no welding output 1 Check all connections inside the machine circuit output connections is faulty 2 the alarm indicator light 1 that access to protected status because of overheating in which case To maintain power so that the temperature dropp...

Page 11: ...Torches 3 months TIG Torches 3 months Plasma Torches 3 months Ancillary Equipment 3 months The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial s...

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