Duplo DF-850 Instruction Manual Download

Page: 20 / 76

Chapter 1 Before Operation

7. Workflow

The following flowchart illustrates the flow of basic operation. For details, refer to the text and relevant

pages.

Turning on the power

(p.17)

Turning on the power

(p.17)

Connect the power cord

(p.6)

Connect the power cord

(p.6)

Paper feed pressure adjustment

lever positioning

(p.22)

Paper feed pressure adjustment

lever positioning

Test folding

Test folding

Counter setting

Counter setting

Process start

Process start

Process end

Turning off the power

(p.17)

Disconnect the power cord

Turning off the power

(p.17)

Disconnect the power cord

Stacking paper

(p.19)

Stacking paper

(p.19)

Paper size selection

(p.20)

Separation pressure adjustment

dial positioning

(p.24)

Stacker roller positioning

(p.23)

Folding mode selection

(p.21)

Rough adjustment knob/Fine

adjustment knob positioning

(Folding 1) (Folding 2)

(p.21)

DF-850

DF-870

Summary of Contents for DF-850

Page 1: ...uplo Corporation All Rights Reserved INSTRUCTION MANUAL Be sure to read this manual prior to use Please leave this manual at the site of use for easy reference FOLDER DUPLO FOLDER DF 850 DF 870 Origin...

Page 2: ...veral symbols are used to indicate important warnings Please make sure to read instructions accompanied by these symbols These symbols have the following meanings Describes instructions which must be...

Page 3: ...ity Rated power 125 W Rated current 1 3 to 0 65 A Operating environment Operate this unit in the following environment where the temperature range is between 5 and 35 C 41 and 95 F 5 to 45 C 23 to 113...

Page 4: ...Reserved WARNING CAUTION labels WARNING and CAUTION labels are pasted on the machine to ensure user safety Do not remove or change them When the labels become dirty or are lost be sure to contact you...

Page 5: ...t folding 24 3 7 Setting counter 25 3 8 Performing folding operation 26 Chapter 3 Advanced Operation 1 Using Specific Standard Size Paper 27 1 1 Using bearing support lever to hold down bearing 27 1 2...

Page 6: ...eaning paper ejection belts 59 Chapter 5 Trouble Guide 1 Error Code 60 1 1 Error relating to cover and folding plate 60 1 2 Paper jam error 60 1 3 Motor error 60 1 4 Other errors 61 1 5 Errors requiri...

Page 7: ...ssories 1 DF 850 DF 870 DF 850 DF 870 2 3 4 5 6 7 8 9 No Name QTY Use 1 Folding plate 1 1 Attached to the right upper section on the operator s side 2 Folding plate 2 1 Attached to the right lower sec...

Page 8: ...and pull it out 2 To remove the press release lever A on the operator s side push it inwards and pull it out B 3 To remove the press release lever B on the non operator s side push it inwards and pul...

Page 9: ...te into the pillar at the back of the frame The DF 850 folding plate 1 does not have a control cable Go to Storage of guide plate unit cross folding lever p 6 6 Lower the lock lever in the direction a...

Page 10: ...r at the position in the figure at right Insert the cross folding lever into the storage pillar After use always be sure to insert the cross folding lever boss hole into the pillar Motion during an ac...

Page 11: ...n First folding is made using this plate 4 Rough adjustment knob Determines the folding position to match the paper size Pull up the knob and move it to align with the scale marks 5 Control panel Oper...

Page 12: ...er feed section DF 850 DF 870 2 2 6 4 3 7 8 1 5 8 No Name Function 1 Separating pressure adjustment dial Adjusts the paper separating pressure 2 Paper feed pressure adjustment lever Adjusts paper feed...

Page 13: ...acker belt Belt for ejecting the folded paper 2 Stacker roller Holds down the ejected paper and assists the paper transport 3 Paper receiving tray Stacks the folded paper 4 Paper receiving stopper Sto...

Page 14: ...g plate 2 4 test key Starts test folding 5 start key When pressed the machine starts folding operations 6 stop key When pressed the machine stops 7 return key Press to enter the settings 8 cancel key...

Page 15: ...olding key 1 Standard paper sizes can be selected 15 Paper feed pressure label 1 Refer to this label when setting paper feed pressure according to the paper quality 16 Stacker roller positioning table...

Page 16: ...ine Item Setting range Default value Details P Length Paper Length 128 0 to 432 0 182 0 to 432 0 EU LP 420 0 CF Set the LP non standard size paper length The range for setting by the folding mode has...

Page 17: ...t the paper loading detection Tone ON OFF ON Set whether or not the buzzer key operation sound on the operation panel shall be enabled However the buzzer will go off in case of abnormality even when t...

Page 18: ...or may not be folded properly Flatten the paper prior to use When folding B6 size paper or less if you use fine quality paper of 64 g m2 17 1 lb or thicker the paper may not be able to be ejected EU...

Page 19: ...ng the lead edge of the paper against the guide plate 6 Paperflowandoperationoverview Paper flow 1 2 3 The 1 to 3 in this illustration are the sequence of paper being transported Transported paper can...

Page 20: ...er feed pressure adjustment lever positioning p 22 Test folding p 24 Test folding p 24 Counter setting p 25 Counter setting p 25 Process start p 26 Process start p 26 Process end Process end Turning o...

Page 21: ...switch to the I side Turning on the power starts the initial operation Do not operate the machine until the initial operation stops 1 2 Turning off power Set the power switch to the side 2 Stackingth...

Page 22: ...acking Direction Paper Size LGR LGL LTR STMT INV Short edge feed Long edge feed Can be used as standard paper Cannot be used as standard paper X 2 2 Standard folding There are six types of standard fo...

Page 23: ...open it during use If you open the support paper feed plate before opening the paper reception plate the paper reception stopper could get caught in the support paper feed plate resulting in damage Al...

Page 24: ...to lower the paper set lever DF 850 If key is pressed while the paper set lever is up an error message is displayed on the LCD display and machine operation stops DF 870 If key is pressed while the p...

Page 25: ...b to the folding form and paper size scale The folding plate scale is the measure for use 3 3 3 Follow the same procedure as steps 1 to 2 to align the rough adjustment knob of the folding plate 2 to t...

Page 26: ...ssure adjustment lever to thin paper In case of miss feed paper change the paper feed pressure adjustment lever from thin paper to thick paper DF 870 Align the paper feed pressure adjustment lever to...

Page 27: ...set the position of the stacker roller to 5 EU When stacking letter size paper with long edge feed consider the paper size to be ST IN respectively For example when single folding letter size paper w...

Page 28: ...ue increases 3 Close the top cover 3 6 Performing test folding 1 Press the key for test folding Two sheets of test folded paper are ejected For DF 870 pressing the key moves the fold stopper in the fo...

Page 29: ...he add count mode Add count mode SingleFold A3 Count 0000 Counter Settings 0000 Check that the counter value is 0000 and then press the key If the value is not 0000 press the C key Subtract count mode...

Page 30: ...process and the processed sheet number is incremented Press the key to interrupt or stop the operations Press the key again to resume the operations When there is no paper on the paper feed tray the...

Page 31: ...Open or close the top cover gently Hands or fingers may be caught in the cover section Doing so may result in injury 1 Open the top cover 2 Rotate the bearing support lever in the direction of the arr...

Page 32: ...r Chapter 2 3 7 Setting counter p 25 5 Start the folding operation Chapter 2 3 8 Performing folding operation p 26 The recommended value for processing speed is DF 870 DF 850 6 After the operation is...

Page 33: ...ting position is 5 Chapter 2 3 4 Aligning stacker roller position p 23 The DF 870 stacker roller automatically moves to align with paper size or folding form 4 Press the key for test folding When the...

Page 34: ...n reset or the power switch has been turned off the stacker roller is returned to the automatic setting position 1 4 Double folding of B6 size paper When B6 size paper at 64 0 g m2 17 1 lb or more and...

Page 35: ...er 2 3 4 Aligning stacker roller position p 23 9 Confirm the test folding finish When a folding misalignment is confirmed check that it is the final sheet of test folded paper In case of misalignment...

Page 36: ...example For 2 see the reference example No 1 2 Utilization example Flyers for distribution Paper size A4 210 x 297 mm 8 27 x 11 69 inches Folding form Letter fold Accordion fold Paper feed tray stacki...

Page 37: ...For EU 1 While pulling up the rough adjustment knob of the folding plate 1 align it to the scale 92 3 62 Dimension A For NA For EU 2 Align the rough adjustment knob of the folding plate 2 to the scale...

Page 38: ...to 92 45 0 0 0 CF Count 0000 92 0 0 0 CF Count 0000 CF CF1 Length 045 0 mm CF CF1 Length 045 0 mm CF CF1 Length 052 0 mm CF CF1 Length 052 0 mm CF CF1 Length 092 0 mm 3 Set the B measurement dimension...

Page 39: ...to 8 50 1 182 to 199 7 17 to 7 83 2 148 5 to 182 5 82 to 7 17 3 128 to 148 5 5 04 to 5 83 4 105 to 128 5 4 13 to 5 05 5 45 5 to 105 1 77 to 4 13 6 This table is the measure for use Fine adjustment of...

Page 40: ...x 432 mm W x L 11 69 x 17 00 inches Minimum 128 x 182 mm W x L 5 04 x 7 17 inches For single folding the processable minimum paper size is as follows Minimum W x L 90 x 128 mm 3 54 x 5 04 inches The o...

Page 41: ...05 11 81 2 5 905 35 43 4 8 857 11 81 3 3 937 23 62 3 7 873 11 81 4 2 952 Folding plate 2 EU 300 4 75 300 4 75 300 3 100 300 3 100 300 2 150 NA 11 81 4 2 952 11 81 4 2 952 11 81 3 3 937 11 81 3 3 937 1...

Page 42: ...ngth P Length 420 0 mm P Length 300 0 S Roller 4 P Length 320 0 mm P Length 300 0 mm LetterFold LP Count 0000 P Length 420 0 S Roller 4 P Length 420 0 mm P Length 320 0 mm 5 Press the key for test fol...

Page 43: ...hine breakdown Do not put fingers inside during operation Keep away long hair ties jewelry and loose clothing It could cause injury 4 1 Cross folding of standard size paper The paper size that can be...

Page 44: ...per size folding mode settings 1 Set the paper size Reference the following table Paper size setting table to set the paper size Paper size setting table Paper size before folding EU NA A3 A4 B4 B5 LG...

Page 45: ...ler position p 23 Because this is the B5 size single fold the stacker roller position becomes 5 Auxiliary paper feed ring positioning Open or close the top cover gently Hands or fingers may be caught...

Page 46: ...ver so that the weight roller on its tip comes to the fold line b When refilling the paper lift the cross folding lever as shown in the figure Various adjustment lever positioning and test folding Per...

Page 47: ...x 7 17 inches For cross single folding the processable minimum paper size is as follows Minimum W x L 90 x 128 mm 3 54 x 5 04 inches The operating procedure is described with length 300 mm 11 81 inche...

Page 48: ...topper is completely and lightly bumped DF 870 SingleFold LP Count 0000 1 Press the key and set the paper size to LP LP Count 0000 SingleFold 2 Press the key and set the folding mode to SingleFold 3 I...

Page 49: ...ironment or other conditions the processing may not go very well 1 Carefully separate the paper Art paper and coated paper adhere more easily than copy paper or other fine quality paper and carefully...

Page 50: ...the paper Set the processing speed to low If the processing speed is high it could result in paper wrinkling or abnormal folding Set the paper feed pressure to low If the paper feed pressure is high i...

Page 51: ...and folding mode has been reset or the power switch has been turned off the folding stopper is automatically returned to the setting position Perform the adjustment again Folding plate 1 Folding mode...

Page 52: ...B is short key F2 Adjust key Letter fold B B is long key F2 Adjust key B is short key F2 Adjust key Accordion fold B B is long key F2 Adjust key B is short key F2 Adjust key Gate fold B B is long key...

Page 53: ...condition when the power is turned on LF Last fold mode Function for starting up using the setting last used on the machine the previous time If the power is turned off during paper folding operation...

Page 54: ...speed Set when the power is turned on Counter Add count mode Default value Default value Subtract count mode Folding mode 1 Default value Paper size 1 Default value Menu P Length 1 Default value S Ro...

Page 55: ...batch function refers to a function for a fixed time interruption of processing operations at a specified number of sheets During this interruption the ejected paper is removed enabling a reduction in...

Page 56: ...Sht 50 SingleFold A3 Count 0000 If the sheet number set by the subtraction counter differs from the sheet number set in the interval the sheet number set by the subtraction counter takes priority For...

Page 57: ...5 minutes SingleFold A3 Count 0000 P Length 420 0 S Roller 2 Power Save ON P Save Time 5 Power Save ON P Save Time 15 P Save Time 05 Min P Save Time 05 Min P Save Time 15 Min If wanting to set the ene...

Page 58: ...en when the setting is OFF P Length 420 0 S Roller 2 Load Detect ON Tone ON Load Detect ON Tone OFF SingleFold A3 Count 0000 Tone ON Tone OFF 7 6 Read setting for processing speed with power switched...

Page 59: ...ou set DEF INTVL to ON the already set interval function is kept even though Interval is set to OFF P Length 420 0 S Roller 2 SingleFold A3 Count 0000 DEF Speed DEF INTVL OFF DEF Speed DEF INTVL ON DE...

Page 60: ...umber setting The processing speed has four stages and and when Feed INTVL is set to ON and also become selectable However use and only with standard folding of standard size paper P Length 420 0 S Ro...

Page 61: ...fire and explosion When using alcohol exercise precaution against fire and ventilate well and after use store in a safe place Use of other solvents may damage the rubber rollers and resin inside the...

Page 62: ...lcohol saturated cloth 1 3 Cleaning paper separator 2 3 1 Open the top cover 2 Insert an alcohol saturated cloth between the paper feed ring center and paper separator 3 Rotate the paper feed ring in...

Page 63: ...lift the levers two locations right and left attached to the stacker lever in the direction of the arrow The stacker roller is left floating above the belt surface 2 Slowly push up the stacker roller...

Page 64: ...properly on the paper feed tray J6002 A paper jam has occurred at the paper exit section Remove the jammed paper If the paper jam error still occurs after you perform the solutions in this list clean...

Page 65: ...he folding plate 2 has not been connected properly Turn off the power and connect the control cable properly DF 870 only 1 5 Errors requiring a service call When the following error codes are displaye...

Page 66: ...the bearing rotate the bearing support lever in the direction of the arrow The bearing is released The bearing support lever is found in two locations the operations side and reverse operations side...

Page 67: ...Attach the folding plate 1 For the attaching procedure see Chapter 1 2 3 Attaching parts p 4 5 Check whether the folding plate 1 is correctly attached Folding plate 2 1 Turn off the power Chapter 2 1...

Page 68: ...to the home position If paper cannot be obtained even when forcible paper ejection is performed check the jammed paper position and use the DF 850 p 63 procedure to remove the paper 2 3 Ejecting sect...

Page 69: ...h thin paper lacking stiffness lower the processing speed Carefully separate the paper before stacking it Check whether the folding plate is correctly attached Because there is a possibility of static...

Page 70: ...power cord to the wall socket The power is not on Turn on the power switch p 17 There is no paper on the paper feed tray Stack paper on the paper feed tray p 19 Paper has not reached the guide plate...

Page 71: ...ated Fan the paper well p 14 The paper is outside the specifications Use paper that meets specifications The side guides press against the paper too tightly Set the side guides so that they push again...

Page 72: ...aper that meets specifications The space inside the internal paper conveyance passage is narrow DF 850 Widen the space using the fine adjustment knob of the folding plate 2 DF 870 Adjust the position...

Page 73: ...panel and at a height of 1 55 m 61 03 inches from the floor Noise test EN13023 J 3 1 1 Grade 3 Paper quality Fine quality paper 81 4 g m2 21 6 lb Vertical Paper size A4 Processing speed 3 speed Proce...

Page 74: ...letter STMT statement INV invoice Paper type Sheet Single fold Paper quality thickness Fine quality paper 52 3 to 157 g m2 14 0 to 41 0 lb Rough paper medium quality paper stencil paper specific art p...

Page 75: ...6 Folding speed adjustment 2 Sheets min 1 speed 60 1 speed 75 2 speed 120 2 speed 150 3 speed 180 3 speed 241 1 There are limits to the folding form depending on paper quality and paper size 2 Paper...

Page 76: ...duplo com 4 1 6 Oyama Chuo ku Sagamihara shi Kanagawa 252 5280 Japan TEL 81 42 775 3602 FAX 81 42 775 3606 E mail info duplo com Copyright 2018 Duplo Corporation All Rights Reserved 17Y 90020 1 180500...

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