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INSUFFICIENT

COOLINNG

THERMOSTAT

HIGH DISCHARGE

PRESSURE

RETURN AIR

TEMPERATURE

STOP VALVES IN

DISCHARGE LINE

CONDENSER WATER

INLET TEMPERATURE

TOO HIGH

FAULTY ELEMENTS

HIGH DISCHARGE PRESSURE OR

LOW SUCTION PRESSURE

POOR DUCT INSULATION

PARTIALLY CLOSED VALVE

IMPROPER COOLING TOWER OPERATION

AIR LOCKS IN PIPING

CONDENSER

WATER FLOW

LOW DISCHARGE

PRESSURE

CONDENSER WATER

INLET TEMPERATURE

CONDENSER

WATER FLOW

RESTRICTED WATER PIPING LINE

WATER FLOW TOO LOW

IMPROPER ADJUSTMENT OF WATER

OVERCHARGED REFRRIGERANT

NON-CONDENSIBLE GAS

SCALES ON CONDENSER TUBES

HIGH SUCTION PRESSURE

IMPROPER COOLING TOWER OPERATION

IMPROPER ADJUSTMENT OR WATER

FAULTY COMPRESSOR PLATE

INSUFFICIENT DUCT INSULATION

FAULTY THERMOSTAT ELEMENT

OVERCHARGED REFRIGERANT

HIGH DISCHARGE PRESSURE

EXCESSIVE OPENING OF THERMO VALVE

LOW SUCTION PRESSURE

REFRIGERANT UNDER CHARGED

COMPRESSOR

SIGHTGLASS

HIGH SUCTION

PRESSURE

EVAPORATOR AIR

INLET TEMPERATURE

REPAIR OR REPLACE THE
THERMOSTAT

SEE "HIGH DISCHARGE PRESSURE"
OR "LOW SUCTION PRESSURE"

INSULATE AND REPAIR DUCT

FULLY OPEN THE VALVE

CHECK COOLING TOWER
OPERATION

PURGE AND REMOVE AIR-LOCKS

CHECK PUMP AND PIPING LINE

SET THE VALVE CORRECTLY

PURGE THE EXCESS REFRIGERANT

PURGE THE REFRIGERANT, 
RE-EVACUATE AND CHARGE NEW
REFRIGERANT

CLEAN THE CONDENSER TUBES

SEE "HIGH SUCTION PRESSURE"

CHECK COOLING TOWER

SET THE VALVE CORRECTLY

REPLACE THE COMPRESSOR

SEE "LOW SUCTION PRESSURE"

ADD REFRIGERANT, REPAIR LEAKS 
IF NECESSARY

OPERATION

REINFORCE THE DUCT INSULATION

REPAIR OR REPLACE 
THERMOSTAT

PURGE THE REFRIGERANT

SEE "HIGH DISCHARGE PRESSURE"

ADJUST THERMO VALVE

TOO HIGH

TOO LOW

SPACE LOAD TOO BIG

ADD ADDITTIONAL UNIT

REDUCE FRESH AIR INTAKE

TOO MUCH FRESH AIR

CONNECTIONS

CORRECT CONDENSER INLET/OUTLET

WATER FLOW IN REVERSE DIRECTION

REGULATING VALVE

CHECK PUMP AND PIPING LINE

FLOW

TROTTLING WATER TO CORRECT

EXCESSIVE WATER FLOW

REGULATING VALVE

REDUCE THE FRESH AIR INTAKE

INCREASE SIZE OF UNIT

EXCESSIVE FRESH AIR INTAKE

SPACE LOAD TOO HIGH

=FAULT

=CHECK

=CAUSE

=REMEDY

5.0 MAINTENANCE

Summary of Contents for R22 WCPS-B Series

Page 1: ...Form No MM0214A MM0215A Water Cooled Air Conditioner Single Package with Scoll Compressors Products That Perform By People Who Care 50 60 Hz R22 R407C WCPS B Series...

Page 2: ...COOLING TOWER 13 Figure 3 8A Cooling Tower Water Piping Schematic 14 Figure 3 8B Unit Control On Water Flow 14 Figure 3 8C Alternate Unit Control On Water Flow 14 4 0 OPERATION 4 1 SYSTEMS CAPACITY 15...

Page 3: ...ser s which enable economical and easier cleaning of condenser inner water tubes by brushes instead of by chemical cleaning for co axial tubes in tube condenser The shell and tubes condenser also has...

Page 4: ...h the unit are 1 Compressor s complete with rubber mounting grommet 2 Shell and tubes condenser s 3 Evaporator complete with thermal expansion valve s 4 Manual reset high and low pressureswitch for ea...

Page 5: ...on the unit which will scratch the paint work damage the panels and framework Avoid possible surface damage by not removing the packaging material until the unit is at or near the final location and s...

Page 6: ...r is generally required as the vibration transmitted from the units casing will not adversely effect the surrounding In extreme cases when it is necessary to completely isolate any vibration from the...

Page 7: ...s are not weatherised for outdoor installation For installation demanding extreme quiet operation locate WCPS B air conditioner outside conditioned space with both supply and return air ducts connecte...

Page 8: ...charge duct For removal of top panels if necessary 4 Side with piping connection unless otherwise specified condenser inlet and outlet connections and condensate connection are located on right side o...

Page 9: ...drumming at discharge duct For removal of the panels if necessary 4 Side with piping connection 36 For proper piping connection and access to valve fittings strainer thermometer pressure gauges flow s...

Page 10: ...yout and select the type of blower discharge pattern to suit the ductwork direction which will minimize noise and vibration The selected blower discharge pattern should be specified in the purchase or...

Page 11: ...3 0 INSTALLATION FIGURE 3 5 1 BLOWER DISCHARGE PATTERN 1 WCPS 68B to 570B PATTERN NO 1 PATTERN NO 2 PATTERN NO 3 PATTERN NO 4 2 WCPS 640B to 1520B PATTERN NO 1 PATTERN NO 2 PATTERN NO 3 PATTERN NO 4...

Page 12: ...nnections 4 Filters are located at the return airside refer to table for quantities and sizes It can be taken out for servicing by removing one side of the filter holding frame 5 Fans rpm shall be sel...

Page 13: ...8 COOLING TOWER Where water costs are high or water is not plentiful an outdoor or indoor forced or induced draft cooling tower is recommended for condenser water Cooling towers must be selected for t...

Page 14: ...pump motor also starts the tower fan After the pump is started manually it will continue to operate until the stop button is pushed This arrangement is suggested where there will be a long run of cond...

Page 15: ...uld not be below 58 psig Equivalent to 32 F saturated suction temperature Operating the unit with excessively high airflow can create noise and vibration and cause moisture carry over Low pressure tri...

Page 16: ...al load in the system by means of injecting hot gas into the inlet of the distributor This would prevent the suction pressure from falling below the desired settings and thus causing frequent compress...

Page 17: ...X Valve 4 Brass Distributor 5 Pressure Equalization for TX Valve 6 Insulated Suction Piping 7 Uninsulated Liquid Piping 8 Suction Access Valve Charging Valve 9 Compressor 10 Moisture Indicator Sight G...

Page 18: ...ORS COMPRESSOR START COMPRESSOR RUN POSITION AND POWER SUPPLY CHECK ALL SWITCHES TO AUTO SAFETY INTERLOCK OVERLOAD RELAY KEY SWITCH AND SWITCHES AND TIME CONTROL OVERLOAD RELAY SAFETY INTERLOCKING OKA...

Page 19: ...stalled C ELECTRICAL WIRING 1 Power supply available 2 Wiring completed from supply to fused disconnect to starter to compressor motors 3 Filed wiring installed from starter to compressors evaporator...

Page 20: ...4 0 OPERATION 4 11 TYPICAL WIRING SCHEMATIC WITHOUT STARTER 4 12 TYPICAL WIRING SCHEMATIC WITH DOL...

Page 21: ...4 0 OPERATION 4 13 TYPICAL WIRING SCHEMATIC WITH AUTOTRANS...

Page 22: ...or s and drive s shaft s and bearing s for each unit If excessive vibration or noise is noticeable take necessary appropriate actions to repair or remedy faults 3 Clean the filters and wipe down exter...

Page 23: ...the header end and brush cleaned the condenser Refer Vessel Maintenance 3 Clean the complete cooling tower flush the condenser cooling tower water circuit fill up with clean water purge the circuit o...

Page 24: ...gured or otherwise deteriorated New gaskets are available from the factory INSPECT CAREFULLY 5 3 3 TUBE REPLACEMENT If your water cooled condenser ever experience a tube failure the tube can be replac...

Page 25: ...same side top and bottom of the other side As shown as Figure 5 7 Figure 5 6 5 7 BELT TENSION INSPECTION GUIDE 1 Measure the belt span See Figure 5 7 2 Position of the O ring on the span scale at the...

Page 26: ...utes the tension should be checked and readjusted to a higher value if necessary Table 5 7A Belt Span Lt cm Deflection Td cm 25 30 31 36 37 42 0 4 0 5 0 6 43 48 49 54 55 60 0 7 0 8 0 9 61 66 67 72 55...

Page 27: ...THE THERMO VALVE CLEAN OR REPAIR EXPANSION VALVE CLEAN EVAPORATOR COIL NOISY OPERATION COMPRESSOR EVAPORATOR FAN SHIPPING OR MOUNTING BOLTS LIQUID REFRIGE RANT BACKING UP UNLOOSENED BOLTS UNREMOVED S...

Page 28: ...OR AIR INLET TEMPERATURE REPAIR OR REPLACE THE THERMOSTAT SEE HIGH DISCHARGE PRESSURE OR LOW SUCTION PRESSURE INSULATE AND REPAIR DUCT FULLY OPEN THE VALVE CHECK COOLING TOWER OPERATION PURGE AND REMO...

Page 29: ...SSOR REPLACE COMPRESSOR OBTAIN CORRECT VOLTAGE RECONNECT POWER LINE REPAIR OR REPLACE THE COMPONENTS REPLACE THE CONTACTOR REPAIR OR REPLACE THE CONTACTOR REPAIR OR REPLACE THE CONTACTOR ADJUST TO COR...

Page 30: ...SUPERHEAT SAT SUCT SUCT TEMP 4 RETURN AIR TEMP DB WB SUPPLY AIR TEMP DB WB AIR VOLUME CONDENSER WATER INLET TEMP CONDENSER WATER OUTLET TEMP 1 2 3 COMPRESSOR AMPS 4 EVAPORATOR FAN AMPS VOLTS This log...

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