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1. General safety instructions

The non-observance of the following safety instructions can cause bodily injuries or damages to the machine.

1. The machine must only be commissioned of the instruction book and operated by persons with appropriate training.
2. Before putting into service also read the safety rules and instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.

Observe all the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, top roller, needle plate, feed dog and bobbin) when treading, when the

workplace is left, and during service work, the machine must be disconnected from the mains by switching off the master

switch or disconnecting the mains plug.

5. Daily servicing work must be carried out only by appropriately trained persons.
6. Repairs, conversion and special maintenance work must only be carried out by technicians or persons with appropriate

training.

7. For service or repair work on pneumatic systems the machine must be disconnected from the compressed air supply system.

Exceptions to this are only adjustments and functions checks made by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted, except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as the entire sewing unit is found to comply with EC

directives.

It is absolutely necessary to respect the safety instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

IMPORTANT  WARNING

In spite of all safety measures made on the machines, inappropriate actions of the operator may lead to dangerous situations. In

industrial sewing machines, attention should be paid to the following still remaining possible sources of injury:

1. Moving sewing needle

- risk of injury when sewing with raised pressure foot or top roller, because the finger guard is then positioned too high.

2. Moving thread take-up lever

- risk of injury when inadvertently or intentionally inserting the finger(s) between the thread take-up lever and its guard.

3. Moving pressure member

- risk of injury when holding sewn work in immediate vicinity of the pressure member and beginning to insert under the

pressure member a considerably thicker sewn work portion,

- risk of injury when sinking the pressure member.

4. When switched off, the clutch motor slows down by inertia but would be reactivated by an accidental treading down of the

motor treadle. To avoid such risk, it is advised to hold the handwheel by hand and slightly to depress the motor treadle.

2. Introduction

This service book contains instruction for regulating the mechanisms of the sewing machine head.

The instructions for use and for putting the machine into operation and for the control of the stopmotor are not included in this

service book, but they are supplied as separate publications.

This service book is universal for all subclasses of the machine - it contains setting procedures for all elements which may be

placed on the machine of the given class. When the supplied subclass of this machine does not include some element, then it is

possible to leave out the respective parts of the instructions. The optional equipments of the machine and the respective

configurations of the subclasses of the machine are given in the operating instructions.

This sewing machine disposes of a large extent of its use. The machine should be set with respect to the parameters of the sewn

material, the sewing thread etc. The setting for the individual categories is given in the chapter 11.2.

For setting the machine, simple setting aids are used which are included in the accessory of the machine. Besides these aids,

universal measuring devices are used, such as slide calliper, feeler gauges and dynamometer for measuring the thread tension.

Summary of Contents for 4220-6

Page 1: ...s for service 4220 6 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 501 453434 453433 494111 Fax 420 501 452165 http www minerva boskovice com Edition 08 2002 Printed in Czech Republic S...

Page 2: ...ront guide 3 4 3 Setting the rear guide 3 4 4 Setting of the rear and side guides 3 4 5 Setting the guide of the needles stitch widths with needles side by side 3 5 Threadtensionersandlimiter 10 3 5 1...

Page 3: ...brication 25 3 13 1 Description 3 13 2 Refilling oil 3 13 3 Multiple oil use 4 Threadtrimming 26 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting...

Page 4: ...ate actions of the operator may lead to dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle r...

Page 5: ...it until the motor stops Loosen both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wheel 5 set the a...

Page 6: ...the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the clearance is being reduced and vice versa Check up the protecting effec...

Page 7: ...wheel 1 relative to the gear wheel 2 should ensure the accessibility of the screw 5 at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symm...

Page 8: ...he machine arm The connecting rod 10 of the needle bar 11 is mounted on the crank 3 in a ball bearing on the needle bar carreer it is mounted in a sliding way The greasing system of the mecha nism is...

Page 9: ...osition of this holder is in such case when the needle bar is lined up with the presser foot bar The needle bar holder can be set as follows Caution Danger of injury Switch off the main switch Before...

Page 10: ...3 3 3 Side setting of the throat plate post and setting of the needle bed shifting The throat plate post 1 and the needle holder 2 are to be mutually positioned in such a way so that with the given st...

Page 11: ...d set the correct height of the guide 1 Tighten then the screw Loosen the screw 5 and set the guide 1 in the direction of sewing in front of the left needle at the moment when the needle starts pierci...

Page 12: ...e sewing direction tighten the screw Check the influence of the setting on the stitch locking 3 4 5 Setting the guide of the needles stitch widths with needles side by side The side setting of the gui...

Page 13: ...ated by means of the nut 1 The force of tensioning the thread is measured by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and...

Page 14: ...t the pieces 5 and 6 are at the distance C 3 mm set the angle A 45 and tighten the screw 11 Turn the washer with the nose 7 in such a way that the distance B 3 mm is attained Put the screwdriver into...

Page 15: ...when setting the 90 angle on the handwheel 2 when the setting bar 3 is pushed into the eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch...

Page 16: ...ection and above and below the throat plate as well Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Using the handwheel set the nee...

Page 17: ...th a thoroughly screwed in knob 9 and with turning the handwheel at 0 This setting can be done only after having set the top eccentric according to the paragraph 3 6 2 1 Caution Danger of injury Switc...

Page 18: ...hen the screws 5 and turn the knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the...

Page 19: ...the draw bar 3 from the feeding mechanism and by the carrier disk 5 which is firmly connected with the shaft 6 The draw bar 3 imparts the clutch its oscillating motion The clutch is being engaged by m...

Page 20: ...moment when the star 3 does not move which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main...

Page 21: ...leys are in line The setting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 o...

Page 22: ...the feeding shaft 22 from the arm in such a way that it is possible to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the assembly inverted pro...

Page 23: ...chine can be supplied with two types of top roller namely with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concre...

Page 24: ...nd of the pressing force of the top roller Check the setting in the bottom dead centre of the bottom feeder the feeder is below the throat plate The top roller in thos position of the feeder must fit...

Page 25: ...winding operation using the cutting device 5 3 9 2 Setting the bobbin winder stop The moment of interrupting the winding is determined by the mutual position of the pickup lever 1 and the cam 5 on a...

Page 26: ...opposite case when the hook is blocked but the clutch does not disengage the disengaging moment of the clutch is to be reduced in turning the screws to the left Caution The clutch guarantees only one...

Page 27: ...indented belt on the indented pulley 4 Tension the belt and mount the dismantled components in the inverse order 3 12 V belt motor head 3 12 1 Tensioning Caution Danger of injury Switch off the main s...

Page 28: ...clutch The wicks 10 lubricates the gears of the hooks drive 3 13 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into...

Page 29: ...the loosened screw 4 put the holder of the pickup roller 1 up to the stop against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop s...

Page 30: ...e of the throat plate Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 4 and 5 Turn the moving trimming knife 1 in...

Page 31: ...k tension and differs then according to the respective sewing category The adjusting screw 2 should not be screwed in in such a way that the retaining spring gets over the perimeter of the moving trim...

Page 32: ...st be set in such a way that it enables the maximum stitch length when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the...

Page 33: ...nts of the machine head 8 Drive control panel position sensor The detailed information concerning the drive the control panel and the setting of the position sensor is given in the manual of the drive...

Page 34: ...must be in accordance with the given machine setting which includes also the replacement of some components such as the needle the throat plate insert the spring of the main tensioner the top roller F...

Page 35: ...the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to the paragraph 3 1 3 and at the same time the setting of the fixed trimming knife o...

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